International Technology Roadmap for Semiconductors

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Presentation transcript:

International Technology Roadmap for Semiconductors 2006 ITRS Update/ORTC Product Models Status [Including 2Q06 SIA/SICAS* Industry Technology Capacity Demand Analysis] For Public 12/04/06 Conference Ambassador Hotel - Hsin Chu, Taiwan (Draft Rev 2, 11/20/06 – corrections foils #10,11) * Semiconductor Industry Association / Semiconductor Industry Capacity Statistics

2005 ITRS Executive Summary Fig 5 Traditional ORTC Models Source: 2005 ITRS Document online at: http://www.itrs.net/Links/2005ITRS/Home2005.htm

ORTC Overview – 2006 Update ITRS - Unchanged One standard TWG table technology trend header 2006 ITRS Update tables continue to use DRAM stagger-contacted M1 as typical industry lithography driver Transitioned to product-oriented technology trend drivers and cycles* ORTC Table 1a,b - MPU/ASIC M1 Half-Pitch Trend Stagger-contacted, same as DRAM 2.5-year Technology Cycle* (.5x/5yrs) 180nm/2000; 90nm/2005; 45nm/2010(equal DRAM) Then continue on a 3-year Technology Cycle*, equal to DRAM 2010-2020 ORTC Table 1a,b - STRJ Flash Poly (Un-contacted dense lines) 2-year Technology Cycle* (0.5x/4yrs) 180nm/2000; 130nm/2002; 90nm/2004; 65nm/2006 Then 3-year Technology Cycle* 1 year ahead of DRAM ’06-’20 ORTC Table 1a,b – MPU/ASIC Printed Gate Length per FEP and Litho TWG ratio relationship to Final Physical Gate Length - 2005 ITRS targets (3-year cycle* after 2005) TWG table Product-specific technology trend driver header items are added to individual TWG tables from ORTC Table 1a&b Chip Size Models are connected to proposals and historical trends, incl. new Flash Model Function Size [Logic Gate; SRAM Cell; Dram Cell; Flash Cell (SLC, MLC)] Functions/Chip [Flash; DRAM; High Performance (hp) MPU; Cost Perf. (cp) MPU] Chip Size [hp MPU; cp MPU; DRAM; Flash] *Note: Cycle = time to 0.5x linear scaling every two cycle periods ~ 0.71x/ cycle

2005 Definition of the Half Pitch - unchanged [No single-product “node” designation; DRAM half-pitch still litho driver; however, other product technology trends may be drivers on individual TWG tables] Metal Pitch Typical DRAM/MPU/ASIC Metal Bit Line DRAM ½ Pitch = DRAM Metal Pitch/2 MPU/ASIC M1 ½ Pitch = MPU/ASIC M1 Pitch/2 Poly Typical flash Un-contacted Poly FLASH Poly Silicon ½ Pitch = Flash Poly Pitch/2 8-16 Lines

Fig 3 Production Ramp-up Model and Technology Cycle Timing -24 12 24 Volume (Parts/Month) 1K 10K 100K Months -24 1M 10M 100M Alpha Tool 12 24 -12 Development Production Beta First Conf. Papers First Two Companies Reaching Production Volume (Wafers/Month) 2 20 200 2K 20K 200K Source: 2005 ITRS - Exec. Summary Fig 3 Fig 3 Unchanged

3-Year Technology Cycle 2005 ITRS Flash Poly Half-Pitch Technology: 2.0-year cycle until 1yr ahead of DRAM @65nm/’06 3-Year Technology Cycle 2-Year Technology Cycle [’98-’06 ] Year of Production Technology - Uncontacted Poly H-P (nm) 2003 2005 2001 65 22 32 45 16 2008 2006 2002 [Actual] 2004 2000 90 130 180 76 107 151 50 57 13 2015 2012 2009 2018 2016 2013 2010 2019 2020 2005 ITRS MPU M1 Half-Pitch Technology: 2.5-year cycle; then equal DRAM @45nm/2010 Technology - Contacted M1 H-P (nm) 157 136 119 103 78 68 59 52 [July’08] [July’02] [130] [ 65] 2007 2.5-Year Technology Cycle 3-2-Yr Cycle] 14 2006 (’05-’20) ITRS Technology Trends DRAM M1 Half-Pitch : 3-year cycle 2-Year Technology Cycle [‘98-’04] 80 71 All unchanged

Figure 8 ITRS Product Technology Trends - unchanged Fig 7&8 Simplified – Option 1 MPU M1 .71X/2.5YR Nanotechnology (<100nm) Era Begins -1999 GLpr IS = 1.6818 x GLph 2005 - 2020 ITRS Range MPU & DRAM M1 & Flash Poly .71X/3YR Flash Poly .71X/2YR Gate Length Before 1998 After 1998

Fig 4 2005 ITRS Technology Cycle Timing Compared to Actual Wafer Production Technology Capacity Distribution Feature Size (Half Pitch) (mm) Year 0.01 0.1 1 10 Source: SICAS** W.P.C.= Total Worldwide Wafer Production Capacity (Relative Value *) * Note: The wafer production capacity data are plotted from the SICAS* 4Q data for each year, except 2Q data for 2005.  The area of each of the production capacity bars corresponds to the relative share of the Total MOS IC production start silicon area for that range of the feature size (y-axis). Data is based upon capacity if fully utilized. 1997 1998 1999 2000 2001 2002 2003 2006 2005 2004 2007 Source: 2005 ITRS - Exec. Summary Fig 4 W.P.C >0.7mm 0.7-0.4mm 0.4-0.3mm 0.3- 0.2mm 0.2- 0.16mm <0.12mm 0.16-.12mm <0.4mm <0.3mm <0.2mm <0.16mm (Feature Size of Reported Technology Capacity of SICAS Participants) 3-Year Cycle 2-Year Cycle = 2003/04 ITRS DRAM Contacted M1 Half-Pitch Actual = 2005 ITRS DRAM Contacted M1 Half-Pitch Target ** Source: The data for the graphical analysis were supplied by the Semiconductor Industry Association (SIA) from their Semiconductor Industry Capacity Statistics (SICAS). The SICAS data is collected from worldwide semiconductor manufacturers (estimated >90% of Total MOS Capacity) and published by the Semiconductor Industry Association (SIA), as of July, 2005. The detailed data are available to the public online at the SIA website, http://www.sia-online.org/pre_stat.cfm . SIA/SICAS Data**: 1-yr delay from ITRS Cycle Timing to 25% of MOS IC Capacity 127nm 180nm 255nm 360nm 510nm 720nm 90nm ITRS Technology Cycle

SICAS 90nm Capacity Tracking Kickoff – 2Q06 Update 2-yrs to >20% of Total MOS for 0.71x Technology Reduction Cycle SICAS 90nm Capacity Tracking Kickoff – 2Q06 Update Source: SIA/SICAS Report: www.sia-online.org/pre_statistics.cfm ~32% of Total MOS 0.30 to 0.25u to.21u 0.42 to 0.36u to.30u 0.60 to 0.51u to.42u 0.85 to 0.72u to.60u 0.11 to 0.090u to 0.075u n 0.15 to 0.13u to.11u n-1 0.21 to 0.18u to.15u n-2 Next TBD?: 20% 1Q07? (2yr Cycle) 1Q08? 3yr Cycle <0.075 to 0.065u to.053u n+1 [available 2Q07] 0.71x Technology Demand 2-year Cycle Continues!

[Total MOS only – 8” Equivalent] 07 4Q 1997 2007 SICAS 300m Capacity Tracking – 2Q06 Update 300mm/1Q04 (3yrs after Intro) 200mm/1Q97 SICAS Tracking Begins (7yrs after Intro) 11 years intro-intro Wafer Generation Source: SIA/SICAS Report: www.sia-online.org 2004 – Happy 10th Anniv. SICAS! 11.6% CAGR 2005 2006 2003 2004 2Q06: 300mm = 25% of Total MOS 200mm = 62% of Total MOS <200mm = 14% of Total MOS 12.0% YoY 93.1% 97 Wafer Starts per Week (1K) 362.7 [44%] 821.4 [100%] 277.4 [38%] 728.2 [Total MOS only – 8” Equivalent] 12.8% 30.8% 1Q97-1Q06 Total MOS 9.1% CAGR 200mm 15.3% CAGR 17.4% Equiv. YoY (3 Qtrs) 43.0%

Figure 9 ITRS Product Function Size - unchanged Note for Flash: SLC = Single-Level-Cell Size MLC = Multi-Level-Cell (Electrical Equivalent) Cell Size 2005 - 2020 ITRS Range Figure 9 ITRS Product Function Size - unchanged Fig xx Simplified (@ 2 MLC bits/physical cell area) Flash: 4f2 Last Design Physical Area Factor Improvement DRAM: 6f2 Last Design Area Logic Gate: NO (Only Scaling) SRAM: Gradual Flash: (MLC @ 2 bits/cell = 2f2 Equivalent Area Factor)

Chip Size Trends – 2005 ITRS Functions/Chip Model - unchanged Past   Future 2005 - 2020 ITRS Range Average Industry 1970-2020 “Moore’s Law” 2x Functions/chip Per 2 years (@Volume Production, Affordable Chip Size**) ** Affordable Production Chip Size Targets: DRAM, Flash < 145mm2 hp MPU < 310mm2 cp MPU < 140mm2 ** Example 1.1Gt P07h MPU @ intro in 2004/620mm2 @ prod in 2007/310mm2 0.39Gt P07c MPU @ intro in 2004/280mm2 @ prod in 2007/140mm2 MPU ahead or = 2x Xstors/chip Thru 2010

Figure 10 ITRS Product Functions per Chip - unchanged 2005 - 2020 ITRS Range Average Industry 1970-2020 “Moore’s Law” 2x Functions/chip Per 2 years Figure 10 ITRS Product Functions per Chip - unchanged

Chip Size Trends – 2005 ITRS DRAM Model – unchanged Past   Future 2005 - 2020 ITRS Range 2005: Chip Size Trends – 2005 ITRS DRAM Model – unchanged

Chip Size Trends – 2005 ITRS Flash Model - unchanged Past   Future 2005 - 2020 ITRS Range 2005: Chip Size Trends – 2005 ITRS Flash Model - unchanged

Chip Size Trends – 2005 ITRS MPU Model - unchanged Past   Future 2005 - 2020 ITRS Range Chip Size Trends – 2005 ITRS MPU Model - unchanged 100 200 300 400 500 600 700 1995 1998 2001 2004 2007 2010 2013 2016 2019 2022 2025 Year of Introduction and Production (mm2) MPU hp Production Chip Size MPU cp Production Chip Size MPU hp Introduction Chip Size MPU cp Introduction Chip Size DRAM HP 8G SRAM Cell Efficiency= 60% Logic Gate Efficiency = 50% p13c 1.5Bt p16c 3.1 p19c p22c 800 Max Litho Field 2005 ITRS (4x): 834mm2 (26x32) 2 Chips per Max Litho Field 2005 ITRS (4x): 417m2 (26x16) p07h 1.1Bt p10h 2.2Bt p16h p19h p22h p13h 4.4Bt p02h 276Mt p00h 138Mt p98h 69Mt p04h 552Mt p10c 768Mt hp MPU = 82% SRAM Transistors, 18% Core Logic Transistors cp MPU = 58% SRAM Transistors, 42% Core Logic Transistors 26% / 2yrs Chip Size Growth p04c 192Mt p02c 96Mt p00c 48Mt p07c 384Mt Affordable hp MPU prod Target: 310mm2 Affordable cp MPU 140mm2 90 64 45 22 16 32 11 8 WAS/IS: 128 180 255 360 68 MPU: 136 [2.5yr Technology Cycle 2000-2010]

Summary – 2006 Update DRAM Model stagger-contacted M1 unchanged from 2005 ITRS (3-year cycle* after 2004). MPU M1 stagger-contact half-pitch unchanged on a 2.5-year cycle* through 2010/45nm, then 3-year cycle*. Flash Model un-contacted poly half-pitch unchanged on 2-year cycle* to 1 year ahead of DRAM (contacted) in 2006, then 3-year cycle*. Printed MPU/ASIC Gate Length is set by FEP and Litho TWGs ratio agreement, but Physical GL targets unchanged and on 3-year cycle* beginning 2005. Industry Technology Capacity (SICAS) [updated to 2Q06 published status] continues on a on 2-year cycle rate at the leading edge. Total MOS Capacity is growing ~12% CAGR (SICAS), and 300mm Capacity Demand has ramped to 25% of Total MOS. Historical unchanged chip size models “connected” to Product scaling rate models, and include design factors, function size, and array efficiency targets The average of the industry product “Moore’s Law” is met or exceeded by the ITRS Memory Product Model targets throughout 2005-2020 ITRS timeframe - unchanged [* ITRS Cycle definition = time to .5x linear scaling every two cycle periods]

Backup Note: ITRS Table Colorization Code Reference unchanged: Source: 2005 ITRS Documents online at: http://www.itrs.net/Links/2005ITRS/Home2005.htm Note: ITRS Table Colorization Code Reference unchanged:

2006 ITRS Update - Overall Roadmap Technology Characteristics Summary [page 1 of 2] The International Technology Roadmap for Semiconductors (ITRS) Overall Roadmap Technology Characteristics (ORTC) section provides both originating guidance from ORTC Product Models and also consolidates items from other ITRS Technology Working Group (TWG) tables. Table 1a-h Product Generations (DRAM, Flash, MPU/ASIC) and Chip Size Model Technology Trends —There are no changes from the 2005 ORTC Technology Trend and Product Models, and there are also no changes to the 2005 Product Performance Models provided by the Design TWG. As a result, the ORTC Tables 1a-i, which are sourced from those models, remain unchanged. There are some corrections made to the line item labels: 1) various cell area and transistor area labels, which were incorrectly labeled as “mm2” in the 2005 tables, instead of “um2”; and 2) Flash Memory bits per cm2 labeled “Gbits/cm2” (Giga-bits/ cm2) rather than “Bits/cm2.” The remaining changes to ORTC tables for the 2006 Update are derived from corresponding changes to TWG tables, which are used as the various source line items for consolidation in the ORTC. A review of these TWG-related ORTC Tables is included below. Table 2a&b Lithographic-Field and Wafer-Size Trends —Lithography field size trends are unchanged. Wafer generation targets (450mm target to begin in 2012 on 11-year cycle) remain unchanged by the International Roadmap Committee (IRC). It is important to note that dialogue is underway between semiconductor manufacturers and suppliers to assess standards and productivity improvement options on 300mm and 450mm generations. Economic analysis of option scenarios is also underway to examine the required R&D cost, benefits, return-on-investment, and funding mechanism analysis and proposals. Table 3a&b Performance of Packaged Chips: Number of Pads and Pins —Internal chip pad counts for both I/O and power and ground remain unchanged (2:1 ratio I/O-to-power/ground for high-performance MPU; 1:1 ratio for high-performance ASIC). After assessment of the progress in the back-end assembly and packaging industry, the Assembly and Packaging (A&P) TWG increased their numerical targets and trends for the maximum pin counts, increasing pressure on future packaging costs. Table 4a&b Performance and Package Chips: Pads, Cost —The A&P TWG increased the area array flip chip pad spacing targets by 10–20%. The two-row staggered-pitch targets have increased 10–20% in the near termand the three-row staggered-pitch targets have increased 10–50% in the near term. Both pitch targets remain unchanged in the long term. Cost-per-pin targetsare adjusted by the A&P TWG, to reflect estimates and response to cost challenges.

Summary [continued page 2 of 2] 2006 ITRS Update - Overall Roadmap Technology Characteristics Summary [continued page 2 of 2] Table 4c&d Performance and Package Chips: Frequency On-chip Wiring Levels —The A&P TWG adjusted the chip-to-board (off-chip) frequency targets in the 2011–2020 range to remain below the Design/Process Integration (PIDS) targets for on-chip frequency. The Design/PIDS targets for on-chip frequency remain unchanged in the 2006 Update. The Interconnect TWG leaves the number of on-chip wiring levels unchanged. Table 5a&b Electrical Defects —The MPU and DRAM defect targets are adjusted by the Yield Enhancement TWG to reflect their new 2006 Update models and trends, in which both random defects/cm2 and the number of mask levels have leveled off through 2020 at smaller long range targets. Table 6a&b Power Supply and Power Dissipation —There are no changes to the PIDS TWG MPU and DRAM targets for voltage. The A&P TWG kept the maximum power per square centimeter targets unchanged through 2018. The 2019 and 2020 targets, which increased in the 2005 table, are constant in the update table. The maximum Watts (calculated by the ORTC table for specific product maximum production start chip sizes) are also now constant targets in 2019 and 2020. Table 7a&b Cost —The “tops-down” semiconductor market driver models for cost-per-function remain unchanged for the the 2006 Update. The Cost table targets for both memory and logic represent the need to preserve the historical economic semiconductor device productivity trend for continuous reduction of the cost-per-function by -29% compound annual reduction rate (CARR) throughout the roadmap timeframe. Preserving this cost-per-function productivity trend in view of increasing packaging costs, plus the slowing of product function densities due to slower technology cycles (three-year versus two-year) and design factor improvements, represent the over-arching economic grand challenge for the industry.