Client Name is.... Dr Lynda Speed

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Presentation transcript:

Client Name is.... Dr Lynda Speed www.safinah.co.uk Implementation of the IMO Performance Standard for Coating of Ballast Tanks. Dr Lynda Speed www.safinah.co.uk Contract XXXCYYYPr

The Performance Standard for Protective Coatings (PSPC) Client Name is.... The Performance Standard for Protective Coatings (PSPC) PSPC is the technical requirements for protective coatings in dedicated sea water ballast tanks of all types of ships of >500 gt and double sided skin spaces on bulk carriers of >150m in length. 26 Nov 2007 Doc No. 426Cpres Contract XXXCYYYPr

Client Name is.... Aims of PSPC To provide a 15 year life for ballast tank coatings defined as being in ‘good’ condition (resolution A.744(18)). Better coating systems with less maintenance Improved safety at sea 26 Nov 2007 Doc No. 426Cpres Contract XXXCYYYPr

Entry into Force Applies to vessels: For which the building Client Name is.... Entry into Force Applies to vessels: For which the building contract is placed on or after 1st July 2008, or In the absence of a building contract, the keels of which are laid or which are at a similar stage of construction on or after 1st January 2009, or.. The delivery of which is on or after 1st July 2012 26 Nov 2007 Doc No. 426Cpres Contract XXXCYYYPr

Client Name is.... Entry into Force It will be mandatory and is intended to be included as amendments to SOLAS regs II-1/3-2 and XII/6. However IACS are applying the proposals from ratification (December 2006) to tankers and bulkers under the Common Structural Rules (CSR) CSR apply to tankers (L>150m) and bulkers (L>90m). First ships already being built applying the PSPC. 26 Nov 2007 Doc No. 426Cpres Contract XXXCYYYPr

Main Elements of the PSPC Client Name is.... Main Elements of the PSPC Design of a specification and coating system Coating System approval Definition of inspection procedures Production of a Coating Technical File (CTF) which records all aspects of the process Verification of compliance 26 Nov 2007 Doc No. 426Cpres Contract XXXCYYYPr

Parties Involved & Expectations Client Name is.... Parties Involved & Expectations For the PSPC the parties involved are: Ship-owner Vessel built to specification at agreed price and on time Coatings to last as long as possible Shipyard + Painting Contractor Build and deliver vessels within the agreed price and time making maximum use of its assets Make a profit Coating Manufacturer To supply coatings that will be applied to an agreed specification and give the desired performance The Approved Inspector 26 Nov 2007 Doc No. 426Cpres Contract XXXCYYYPr

The Parties Involved Shipyard Ship-owner Approved Inspector Client Name is.... The Parties Involved Shipyard Ship-owner Approved Inspector Productivity Performance Build at agreed price Deliver on time Make a profit Received at agreed price Received on time Coatings perform as per specification Paint Company Deliver specification 26 Nov 2007 Doc No. 426Cpres Contract XXXCYYYPr

Client Name is.... Problem Today the surface preparation and coating process is considered by most shipyards as a ‘bottleneck’ in the process. 26 Nov 2007 Doc No. 426Cpres Contract XXXCYYYPr

Client Name is.... The Coating Process Part of the critical path to produce the ship on time. Is not predictable Weather Drying times Application methods Thickness applied Access to surfaces Not an exact science Amazing that it works! 26 Nov 2007 Doc No. 426Cpres Contract XXXCYYYPr

Coating Time 26 Nov 2007 Doc No. 426Cpres Client Name is.... Contract XXXCYYYPr

Impact of PSPC Requirements Client Name is.... Impact of PSPC Requirements The PSPC imposes specific, detailed inspection requirements at all stages of the coating process; All inspection records and individual measurements to be compiled in a CTF report Increase time for coating process Reduce productivity Requires a qualified* inspector on site * NACE level II or FROSIO red 26 Nov 2007 Doc No. 426Cpres Contract XXXCYYYPr

Client Name is.... Effect of PSPC For a VLCC estimate over 1 million DFT measurements will be required. Estimated +10% on coating/production time Compilation the CTF file Audit of CTF as condition of SOLAS 26 Nov 2007 Doc No. 426Cpres Contract XXXCYYYPr

Coating Technical File (CTF) Client Name is.... Coating Technical File (CTF) Contents Statement of compliance or Type approval of coating Documented performance records of the coating Technical data sheet supplying all data needed Shipyard work records - location, times, surface preparation, environmental conditions etc Inspection procedures and repair of coating during construction (and also in-service maintenance) Coating log issued by the coating inspector Shipyards inspection report 26 Nov 2007 Doc No. 426Cpres Contract XXXCYYYPr

Coating Technical File Client Name is.... Coating Technical File Produced by the Ship Yard Audited by the Administration (Class) Assumption it will be written in English Can be electronic e.g. on CD, or paper Needs updating through M&R CTF is dynamic not static 26 Nov 2007 Doc No. 426Cpres Contract XXXCYYYPr

Client Name is.... EcoDock Project Safinah was 1 of 10 partners in EU FP7 research on coating application to reduce cost and environmental impact of the coating process through lifetime of the ship. Researched software solutions applicable to PSPC requirements together with: 3 European Ship Yards DNV 26 Nov 2007 Doc No. 426Cpres Contract XXXCYYYPr

Software for Coating Process Client Name is.... Software for Coating Process IMO PSPC created a specific need in shipyards to record, track and distribute large amounts of data to obtain class approval. The concept of using software hand held electronic device to capture data was seen as a positive step forwards for shipyards. 26 Nov 2007 Doc No. 426Cpres Contract XXXCYYYPr

Future Vision Shipyard Inspector’s PC STANDARD DOCUMENTS Client Name is.... Future Vision Shipyard Inspector’s PC Database Inspector gathers data STANDARD DOCUMENTS IMO regs Agreement between owner, yard and paint company Amendments record List of tanks to be coated and build programme Paint specification and application Paint TDS / MSDS Product approval certificate Test certificate Yard work procedures Paint company application procedures Compliance with secondary corrosion control system Repair procedures at new build and in service Coating Technical File Contract XXXCYYYPr

IMO Inspection Equipment Client Name is.... IMO Inspection Equipment Equipment suppliers are meeting the demand for full inspection kits 26 Nov 2007 Doc No. 426Cpres Contract XXXCYYYPr

Reality PSPC concept still not fully understood Client Name is.... Reality PSPC concept still not fully understood Genuine shortage of trained coating inspectors Currently all CTF information unlikely to be in one location No ‘off the shelf’ software / hardware for this concept actually available True additional cost on New Build as yet not verified 26 Nov 2007 Doc No. 426Cpres Contract XXXCYYYPr

Client Name is.... www.safinah.co.uk Thank You www.safinah.co.uk 26 Nov 2007 Doc No. 426Cpres Contract XXXCYYYPr