1 XVy-EVolution

2 Continuous current from 3Arms to 580Arms XVy-EVolution

3 XVy_EV naming system - KBX - PDP XVy_EV KBX - PDP Nominal current (Arms) Product name ARTDriveS series Peak current (Arms) Case size Profibus-DP Option Included Braking module option By the way to have a clear identification, the new name depends on the Rated and Overload current of the drive

4 NEW Regulation board The new board won’t change any interface with the actual one (terminals, jumpers, etc…) The card is replaceable with the old one (the power section remains the same) XVy-EV

5 Regulation board improvement The microcontroller C167 with 25MHz is replaced with the more performing processors C167CR-L33M working at 32 MHz. This allows: Improvement of the power calculation and the management of more performing and complex applications CanOpen baud rate at 1 Mbit Improvement of the SoftScope use XVy-EV

6 Brushless Version XVyBasic V4_22.sre XVy-EV Asyncronous Version XVyABasic V4_22.sre NEW SW version

7 New Keypad The keypad is the same of the actual AVy, where are also available more navigation Buttons: Start / Stop Disable Jog + and Jog – Motorpot + and - The name is KBXV-EV XVy-EV

8 Alphanumeric Keypad In order to make more user-friendly the drive interface, the parameters description is in “alphanumeric” mode. The parameters description is in a single language (short technical terms in English). File Parameter Storage The keypad is able to upload and download one file parameter of the drive. New FW functions

9 Improvements of the connection of the absolute encoders EnDat to the expansion card EXP-ABS-XVy. It is no longer necessary to double the encoder cable. The full data encoder have to be connected to the XE1 connector on the ABS card. The new card has a second XE2 connector used to repeat the incremental tracks to the standard XE connector on the regulation board Hardware Update

10 Add a new connectors for a fast disconnection / connection of the braking resistor Easy disconnection and removal of the cable to the BR1 and C terminal Hardware Update

11 Digital I/O with NPN and PNP configuration selection PNP configuration Hardware Update

12 Digital I/O with NPN and PNP configuration selection NPN configuration Hardware Update

13 Fast inputs Digital inputs 6 and 7 are wired as Hardware Interrupt. They could be used to store the encoders position. Input 5 could be used as integrated function “Counter”. It is able to count squared waveform max 8khz. (positive slope, negative slope, positive and negative slope). These functions are available only in MDPLC application. Hardware Update

14 Fast Link network Increased the max number of Slave from 7 to 15 (16 taking part in the net) Hardware Update XVy MasterSlave 1Slave..Slave 15

15 XVy Section 1 Drive X (Master) Section 2 Drive 1 (Master) XVy Section 2 Drive 16 (Slave) Section 3 Drive 1 (Master) Section 3 Drive 16 (Slave) Fast Link & encoder repetition can be used together. Hardware Update

16 NOTE: The new FW runs only with the new regulator board at 32 MHz. It is not possible to perform a network through fast-link with drive having both 25MHz and NEW 32MHz processors.

17 Encoder inputs Pull-up / down resistors added to the optional ENC-ADPT card Which configuration (NPN – PNP)? Hardware Up-to-dating

18 XVy-EV SIZES

19 The XVy_EV perform two different overload algorithms: IxT control dedicated to high dynamic application where the overload can reach the 200% of the drive rated current I 2 T control suitable in applications where it is requested a lower overload for a longer time (136% In Class1 for 60s every 300s) Typical applications are the continuous lines. New FW functions

20 Example: For the same machine where is requested a standard overload 150% every 60s we to choice between an asynchronous solution or a brushless solution with the following data: Asynchronous AX 100K.2 Nominal Torque = 21Nm Nominal Speed = 3000rpm Nominal Current = 15.4A Nominal Power = 6.6KW I 2 T control Brushless SBM Nominal Torque = 21Nm Nominal Speed = 3000rpm Nominal Current = 13.3A Nominal Power = 6.6KW

21 Example: Using the current XVy drive we have to select the following size: Asynchronous Current request at Start = 15.4 * 150% = 23.1A Drive size = XVyA-2075-KBX I 2 T control Brushless Current request at Start = 13.3 * 150% = 19.9A Drive size = XVy KBX The XVy have the same power section as the asynchronous version with the size 11KW, so we have to use a brushless drive 1 size greater.

22 Example: Test of the overload using the current XVy (with I*T overload control): In = 15A Iovld = 30 for Tovld = 1s Motor overload Imot = 19.9A Overload control Tovld 19.9 = (Iovld – In)*Tovld / (Imot – In) Tovld 19.9 = (30 – 15)*1 / (19.9 – 15) = 3.06s It is not enough for the above mentioned application

23 IxT Control

24 Example: Test of the overload using the new XVy_EV 21530: I n = 17.7A I sl-ov = 24.1 for T sl-ov = 60s Motor overload Imot = 19.9A I 2 T control T sl-ov19.9 = (I sl-ov 2 – I n 2 )*T sl-ov / (I mot 2 – I n 2 ) T sl-ov19.9 = ( – )*60 / ( – ) = 194s It is right for the above mentioned application

25 I 2 T Control

26 Password It has been implemented a Password with two entry level 1.User: to avoid modifications in the file parameter of the drive by not authorized people The customer can set his personal value. 2.Service: reserved to SIEI personnel only Both the password value has to be set in the same parameter: Keypad PSWD The “User” password has effect only by using the keypad. If used, it allows to read only the MONITOR parameter. Using the configuration software it is anyway possible to read all the parameter (apart the Service New FW functions

27 Implementation of the management of encoders with EnDat 2.2 protocol Added HYPERFACE protocol on EXP-ABS-XVy optional card Increase of the number of words The number of words exchangeable through filedbus (DeviceNET, CANOpen ProfibusDP) will be increased from 8 to 12 New FW functions

28 Coast-through function The coast-through function will be improved adding the emergency- stop function (same as AVy version 1.9 FW). New FW functions

29 HELPER Integrated into the Basic Firmware the ability to send a torque output signal to a slave through Fast-link. Refresh time = 250micros New FW functions

30 SPEED DRAW This function allows to multiply the Speed reference times a Speed Draw Ratio settable by Analog Input or Bus (same as AVy version 1.9 FW). The multiplier will be bypassed in case of Jog or Configuration Mode  Speed New FW functions

31 This function allows to set a Speed reference by Keypad, Digital Input, Serial line or Bus. The output of the motor potentiometer can be add to a Speed Reference or used as a multiplier of the Speed reference (through the Speed Draw function). MOTOR POTENTIOMETER

32 When the Motor potentiometer is used as multiplier of the Speed Reference, it is possible to set the Min. and Max. multiplier factor. Doing that the operator can define for example to multiply the main reference within a defined ratio e.g. +/- 15%. MOTOR POTENTIOMETER If the Motor pot is used in addition to the main reference, the standard Ramp of the drive will be overwrite by the Motor pot acceleration and deceleration time. If the Motor pot is used to multiply the main reference, the standard Ramp of the drive is fully independent from the Motor pot acceleration and deceleration time. If a Motor Pot command is assigned to a Digital Input, this have priority compared to any setting via Keypad, Serial line or Bus

33 Positioning control without Homing needed Position Reference via Analog Input. The Position Mode parameter must to be set in “Absolute” 10V on the Analog Reference correspond to “Max Pres Abs Val” The Position reference is showed in the parameter Pos preset 0 There are two way to use this function: Pos An Mode = Step Pos An Mode = Continuous New FW functions POSITIONING CONTROL

34 Pos An Mode = Step When the motor reaches the Position reference (Pos Reached = On), any other modification in the reference will be ignored. To start for a new set point it is necessary to give one more “Pos Start Pos” command. If the Position reference is continuously modified during the movement of the motor, it is continuously refreshed. If, during the movement of the motor, the Position reference became stable, any other modification will be ignored. ANALOG POSITION REFERENCE

35 Pos An Mode = Continuous The position reference is continuously refreshed. Any modification in the Position reference will be followed by the motor without any transition in the “Pos Start Pos” command. It is strongly recommended to well set the parameter Pos An Wind Del Pos An Stdy Wind Pos An Filter = 0 (default value = 0.2) ANALOG POSITION REFERENCE

36 Multi Positioning Control (sequence of events) It is possible to define a sequence of position defined in “Pos Preset 0” and “Pos Preset 7”. When a position is reached it is possible to go on with the next position if is verified a defined condition. Possible condition are: Delay after Pos Reached Event from Digital Input or Bus Delay + Event New FW functions POSITIONING CONTROL

37 Depending on the application, it is possible to configure the parameter Position Mode in “Absolute” or in “Incremental” mode. Making a loop between the “Pos Preset X” it is possible to work continuously like for a Belt Conveyor POSITIONING CONTROL Multi Positioning Control

38 The tool recognize directly the Drive Size and Software Version It is possible to work ONLINE or OFFLINE tool

39 It is possible to select the new Software Version (4.22) or the old ones (without HTML pages) tool

40 It is possible to edit the XVy parameter list or to use the Wizard tool

41 It is possible to select the motor and than automatically set the parameter into the drive using the Motors Database tool

42 It is possible to define a new Motors Database tool

43 After the Import Data command the new Motor well be imported in the Data Base tool

44 New SoftScope2 Version 1.0 it is possible to open the scope tool directly from Service -> Tools -> Softcope tool

45 New HTML pages for Custom application It is on development by the Application Office a normalization of some of the last application realized in particular: Flying Shear and Feeders control. These application will be downloadable in the regulation card and manageable through the PC configuration software Drive by using some dedicated HTML pages. The pages will be specifically related to the application itself and then from here all the data could be changed and monitored.

46 Password for special applications FOR SPECIAL SIEI APPLICATIONS IT IS NECESSARY A DEDICATED PASSWORD IN THIS CASE THE CUSTOMER WILL RECEIVE A PLC KEY THAT WORKS WITH JUST THE APPLICATION HE ASKED FOR. XVy-EV