1 Fulvio TESSAROTTO Update on the thin RICH beam pipe project - prototypes validation and pipe production - microflanges and fixation system - the intervention inside the RICH - proposed schedule - mirror alignment measurement COMPASS TB meeting, CERN, 02/02/2012 Fulvio Tessarotto
2 Fulvio TESSAROTTO COMPASS TB meeting, CERN, 02/02/2012 Production of the thin tubes - November 2011: production of “final size prototypes” from Lamina failed - they refused to deliver the tubes because of “bubble problems” - R&D at Lamina; modification in the production procedure introduced - shorter prototypes (L = 1m) produced and shipped to Trieste - December 2011: test of the shorter prototypes with thick flanges - validation of the aluminized Mylar tubes ( leak ~ 1 ml/h ) - decision on the final material and order to proceed to production - January 2012: further improvement in the production procedure - 5 pipes produced and shipped to Trieste
3 Fulvio TESSAROTTO COMPASS TB meeting, CERN, 02/02/2012 Aluminized Mylar tube winding
4 Fulvio TESSAROTTO COMPASS TB meeting, CERN, 02/02/2012 Aluminized Mylar tube prototype
5 Fulvio TESSAROTTO COMPASS TB meeting, CERN, 02/02/2012 Aluminized Mylar tube prototype
6 Fulvio TESSAROTTO COMPASS TB meeting, CERN, 02/02/2012 evolution from thick flanges
7 Fulvio TESSAROTTO COMPASS TB meeting, CERN, 02/02/2012 to microflanges (first types)
8 Fulvio TESSAROTTO COMPASS TB meeting, CERN, 10/11/2011 microflange: validated type
9 Fulvio TESSAROTTO COMPASS TB meeting, CERN, 02/02/2012 Aluminized mylar tube prototype CAD Drawing machined piece
10 Fulvio TESSAROTTO COMPASS TB meeting, CERN, 02/02/2012 stress and deformation studies with 50 N: maximal deformation = 38 μm
11 Fulvio TESSAROTTO COMPASS TB meeting, CERN, 02/02/2012 stress and deformation studies with 50 N: maximal stress = 16 N/mm 2 (Al yeild strength = 185 N/mm 2 ) by D. Scibetta
12 Fulvio TESSAROTTO COMPASS TB meeting, CERN, 02/02/2012 Validation of microflange glueing Complete prototype glued Al pipe
13 Fulvio TESSAROTTO COMPASS TB meeting, CERN, 02/02/2012 He leak measurement on prototypes - Prototype with multilayer aluminized Mylar and microflange - Volume = 8 l, fluxed with He, overpressure = 40 mbar - Internal overpressure monitored for one week - Measurement inside a thermal isolation box - External pressure, temperature, humidity recorded -Corrections computed for temperature, pressure and volume changes measured leak: 0.3 ml/h ALUMINIZED MYLAR AND GLUED MICROFLAGES ARE VALIDATED
14 Fulvio TESSAROTTO COMPASS TB meeting, CERN, 10/11/2011 The inox “Test chamber” This stainless steel pipe with 240 mm inner radius and 2 m length hosts the He leak measurements based on differential pressure. An MKS BARATRON Type 226 A provides 0.3 % resolution (50 mbar max) on the differential pressure (leak independent on T and p at first order).
15 Fulvio TESSAROTTO COMPASS TB meeting, CERN, 02/02/2012 Material budget actual pipe material budget: (0.15 mm / 17.6 mm)8.523 ‰ X 0 goal for the material budget of the new pipe:10% actual =0.852 ‰ X 0 5 layers of 27 μm thick Mylar : (0.135 mm / 287 mm) ‰ X 0 5 layers of 200 nm thick Al coating: (1.0 μm / 89 mm)0.011 ‰ X 0 4 layers of 6 μm thick Mylar glue: (24 μm / 280 mm) ‰ X total material budget for orthogonal crossing:0.567 ‰ X 0 total material budget for parallel crossing (r < 42 mm):2.26 ‰ X 0 parallel crossing (42 mm < r < 49 mm):1.9 % X 0 6 mrad particle crossing the pipe (actual value = 1.4 X 0 )9 % X 0 The contribution from end caps, fixation rings, gas connections will be minimized
16 Fulvio TESSAROTTO COMPASS TB meeting, CERN, 02/02/2012 Recent progress in understanding: Issue status Removal of presently used pipe Extremely difficult behind the mirrors Material for the thin pipe 5 layer aluminized Mylar, 0.6 ‰ X Geometry 2 pipes 100 mm diam., 1570 mm long Gas He, few l/h, 15 mbar overpressure End caps alum. Mylar glued on Al microflanges Fixation system Thin stainless steel wire ropes Extremely difficult behind the mirror wall: still to be defined
17 Fulvio TESSAROTTO COMPASS TB meeting, CERN, 02/02/2012 New pipe
18 Fulvio TESSAROTTO COMPASS TB meeting, CERN, 02/02/2012 New pipes inside the RICH
19 Fulvio TESSAROTTO COMPASS TB meeting, CERN, 02/02/2012 New pipes inside the RICH
20 Fulvio TESSAROTTO COMPASS TB meeting, CERN, 02/02/2012 Difficult pipe fixation
21 Fulvio TESSAROTTO COMPASS TB meeting, CERN, 02/02/2012 Stainless steel wire ropes
22 Fulvio TESSAROTTO COMPASS TB meeting, CERN, 02/02/2012 Microwire ropes solution under investigation
23 Fulvio TESSAROTTO COMPASS TB meeting, CERN, 02/02/2012 Proposed time schedule RICH opening February 17 Scaffolding mountedFebruary 24 Old pipe measurement March 2 Removal of the old pipeMarch 8 Mirror measurementMarch 16 Installation of the thin pipes March 29 Scaffolding dismountedApril 13 RICH closingApril 17 People directly involved: Didier Piedigrossi (LHCb) V. Anosov, D. Cotte, G. Mallot, J.C. Gayde (+ A.B.,D.M.,M.B.,G.C.,E.L.,P.A.), F. Tessarotto, S. Levorato, G. Menon, A. Kosoveu, L.Rinaldi, M. Gregori, A.Zanetti, C. Azzan, D. Iugovaz, F. Borotto, M. Marengo, L. Steiger, M. Sulc. M. Alexeev, …
24 Jura bottom
25 Saleve bottom Saleve bottom
26 Saleve top Saleve top
27 Jura top
28 Photogrammetry targets (PTs) There are important for precious determination of all four camera projection - principal points for CLAM We have 5-6 PTs for quadrant but they are placed in on plane, so the positions are not independent At least two new PTs (for each four quadrants) must be placed inside the RICH vessel to increase accuracy of absolute measurement
29 Sketch of Photogrammetry targets positions inside RICH – today’s situation
30 Towards absolute measurement… Where to put additional optical targets?