+ STAR HFT Upgrade – Installation and Integration Rahul Sharma Brookhaven National Laboratory.

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Presentation transcript:

+ STAR HFT Upgrade – Installation and Integration Rahul Sharma Brookhaven National Laboratory

+ Contents Fabrication and Assembly of the IDS Critical Lift PXL Platform PXL air cooling Other Tasks

+ Fabrication and Assembly of the IDS Assumption: Everything from other sub groups delivered on time IDS carbon fiber transition cones may not be replaced this year so no deflection test will be performed on the IDS Assembly sequence document exists and will be revised to incorporate assembly procedure and safety requirements Assembly area required ~ 11m x 3m Assembly area of the IDS will be same as the initial lift point for the critical lift

+ Critical Lift Scheduled for September 4, 2012 Critical lift milestones: Load Testing, Hand Calculations and Certification for parts – May 31, 2012 Deflection Test Report – Done Critical Lift Procedure and Layout – May 31, 2012 Submission of paperwork – June 15, 2012 Critical Lift Approval – July 31, 2012 Load Testing Status and Plan: Drawings of end plates to be supplied by Eric A. John S will proceed with the design of load testing parts. Assembly weight that will be lifted during the critical lift is 425 pounds. Everything below the crane hook has to be load tested and certified to 200% of the intended lift load except spreader bar that will be tested to 125%.

+ PXL Platform Pre installation dry run on platform installation and use should be performed around end of May before detector roll out. Design freeze date: March 31, 2012 Reviewed document with PXL group, minor design modifications required. Safety requirements for platform: PXL platform and ladders used to access platform should meet OSHA requirements (1910 Subpart D for Walking-Working Surfaces) Platform design should be shown to the BNL machine shop. If they think they won’t be able to meet delivery deadline then it should be outsourced to a vendor. Platform expected delivery date May 20 th

+ PXL air cooling PXL air cooling requirements: 750 CFM with more than 10 inches of water pressure drop. Regulate the temperature to 1-2 deg C Existing IFC air system design to be copied Requirements review ~ March 28 Design and manufacturing contract for the system will be issued to an outside vendor. (~ April 15) Expected delivery date will be August 15, 2012.

+ Other Tasks Beam pipe support structure Design in progress and will be reviewed. Design freeze date April 15, 2012 Expected delivery date July 15, 2012 Design of east BBC holder in progress. Conceptual design is being worked on and will be reviewed. Design freeze date April 30, 2012 Expected delivery date will be June 30, 2012