Graco Supply & Integrated Services 3.1.4 Materials Management Process September 20, 2010 Robert Steffner, Director of Quality.

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Presentation transcript:

Graco Supply & Integrated Services Materials Management Process September 20, 2010 Robert Steffner, Director of Quality

Graco Supply & Integrated Services What we do? Distribution, Packaging and Vendor Managed Inventory Services of Industrial/Specialty Supplies such as Adhesives, Sealants, Paint and Composite Manufacturing Materials for the Aerospace and Composite Structure Industries.

Graco Supply & Integrated Services Who we are? Serviced Aerospace Industry Since 1959 Owner Change 2002 Revenue 2009 ~ $40 MUSD AS9100/AS9120 Certified, NADCAP Accredited Headcount 58 FTE Locations – Fort Worth, TX (HQ) – Wichita, KS – Tulsa, OK – Ball Ground, GA – High Point, NC

Graco Supply & Integrated Services Materials Management Process The purpose of the material management process is to enable, support, and improve material support for the lean enterprise Material Management Process – How does your organization focus on improving its material management processes in support of your lean and flow manufacturing objectives? How does your organization maintain a high level of inventory accuracy? How do you maintain a high level of 6S in material storage areas? How are levels of obsolete, slow-moving and expedited material maintained at a minimum? How are material handlers, material planners and supervisors formally trained in material management methods? Storage WIP Finished MATERIALS MANAGEMENT PROCESS Metrics Inventory turns Dollars in stockroom Improvement Objectives Kitting Consumption-based ordering Super markets Metrics Cycle time Dollars in receiving Improvement objectives Reduce incoming inspection Increase materials direct to floor Metrics Inventory turns Cycle time Improvement Objectives Batch size % on-time PPM Metrics Inventory turns Improvement Objectives Reduce scrap Reduce rework First pass yield PPT report Shipping Metrics % on-time Areas Addressed

Graco Supply & Integrated Services Value Stream Map

Graco Supply & Integrated Services Materials Process

Graco Supply & Integrated Services Management Process

Graco Supply & Integrated Services Training

Graco Supply & Integrated Services Work Instructions

Graco Supply & Integrated Services

Thank You! Tim Holland: Robert Steffner: