Progress and Plans: Target John Haines Head of Target Division www.europeanspallationsource.se Nov 5, 2014.

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Presentation transcript:

Progress and Plans: Target John Haines Head of Target Division Nov 5, 2014

Outline Target organization and staffing Highlights Progress on in-kind partnering Plans Issues and risks Concluding remarks 2

12.7 Controls Linda Coney (WPM) 12.7 Controls Linda Coney (WPM) Target Org 3 All Group Leaders and Work Package Managers in place 12.1 Management and Administration 12.5 Fluid Systems Håkan Carlsson (WPM) 12.5 Fluid Systems Håkan Carlsson (WPM) 12.8 Physics Günter Muhrer (WPM) 12.8 Physics Günter Muhrer (WPM) 12.4 Monolith Systems Rikard Linander (WPM) 12.4 Monolith Systems Rikard Linander (WPM) 12.3 Moderator & Reflector Systems Daniel Lyngh (WPM) 12.3 Moderator & Reflector Systems Daniel Lyngh (WPM) 12.6 Remote Handling Systems Magnus Göhran (WPM) 12.6 Remote Handling Systems Magnus Göhran (WPM) 12.2 Target System Ulf Odén (WPM) 12.2 Target System Ulf Odén (WPM) (C) Contractor or Consultant (S) Student TARGET DIVISION John Haines Head of Division Eric Pitcher Deputy Head of Division Carina Blixt Team Assistant Target Controls Group Linda Coney (GL) Atefeh Adeghzadeh Mikael Olsson (C) Target Physics Group Günter Muhrer (GL) Riccardo Bevilacqua Daniela Ene Johannes Kazantzidis (C) Materials Group Yongjoong Lee (GL) Monika Hartl Jemilia Habainy (S) Sofie Borre (S) Johan Wendel (S) Neutronics Group Luca Zanini (GL) Konstantin Batkov Alan Takibayev Esben Klinkby (C) Troels Schoenfeldt (C) Zsofia Kokai (S) Fluid Systems Group Håkan Carlsson (GL) Per Nilsson Andrea Polato Leif Emås (C) Robin Jansson (C) Allan Lundgren (C) Ingvar Olsson (C) Olof Persson (C) Carl Wilhelmsson (C) Mateusz Pucilowski (S) Monolith & Handling Group Rikard Linander (GL) Magnus Göhran Daniel Lyngh Ulf Odén Naja de la Cour Marc Kickulies Kristoffer Sjögreen Markus Andersson (C) Lennart Åström (C) Reinhard Blum (C) Paul Erterius (C) Jens Harborn (C) Bengt Jönsson (C) Johan Kalmteg (C) Cyril Kharoua (C) Jarich Koning (C) Emil Lundh (C) Mikael Möller (C) Anders Olsson (C) Björn Persson (C) Jesper Ringnér (C) Pascal Sabbagh (C) Mats Schmidt (C) Srdjan Vareskic (C)

Staffing Increase Relies on In-Kind Partnering 4 ESS Target Division staffing level remains stable throughout project Supplemented by In-Kind Partners, contractors, etc. Current FTE Level including employees, consultants, contractors, post- docs, etc. (no In- Kind Partners)

Target Station Design Continues to Evolve as We Approach Preliminary Design Completion 5 Proton beam envelop representation Proton beam window Proton beam instrumentation plug Target monitoring plug Neutron beam extraction Light shutters Target wheel Upper and lower moderator and reflector

Progress on High Performance Moderators May 2014 decision on overall approach – Top moderator: 3 cm tall viewable by all beam lines (120° on each side) – Bottom moderator: Taller moderator for instruments not able to take advantage of brightness gain with view of > 15° on each side – Final selection of detailed moderator configuration in Dec “Flat” moderator (3 cm tall) TDR “Large Volume” moderator (13 cm tall) thermalcold Meanwhile, many options identified, including optimized thermal moderator – Promise of even higher brightness! – Will be discussed in breakout (L. Zanini) Worked with Science Directorate to separate the selection of moderator details from the overall configuration and handling – Allowed us to make needed engineering design progress to minimize impact on overall schedule

Progress Since Previous TAC Meeting Target Systems – Held Preliminary Design Review for Target He Cooling System – He pressure increased from 3.5 bar to 10 bar – More effective shroud cooling arrangement – Small He loop (ETHEL) operational at Lund University Moderator and Reflector Systems – New configuration that incorporates moderator flexibility and simpler handling compared to TDR concept 7 TDR design 17 ton PDR design 11 ton

Progress Since Last Review - Monolith Systems Monolith Systems – Diameter reduced from 12 m to 11 m – Support rings facilitate alignment and use of cheap shielding materials – Smaller He vessel minimizes construction interface with CF Fluid Systems – Secondary loop for Target He Cooling System changed from nitrogen gas to water – Significant progress on understanding He purification needs – potentially leading to simplifications – Optimized cooling loop for energy recovery, while meeting system needs --- use of multiple heat exchangers in some cases 8

Progress Since Last Review Remote Handling Systems – New Active Cell approach with minimal number of Pb windows – Developed spent target handling logistics Target Controls – Worked with Integrated Control System (ICS) Division to develop Target-ICS Interface Control Document – Continued Hazards Anaysis Target Physics – Continued moderator optimization efforts – Significant progress on shielding support for Target and CF design – Materials – Developed criteria for design lifetimes 9

Target In-Kind Contributions Identified and Need Dates for Partner Selection Established 10 Target Project In-Kind efforts broken into 27 work elements Partner selection dates set based on schedule need and readiness to release work to an in-kind partner Dates tracked in project baseline schedule

Progress on Target In-Kind Partnering First Target Collaboration Meetings held in July and Oct – Purpose was to: Affirm interest of parties Help potential partners participate in the in-kind process Provide opportunity to form collaborations Kick-off the process of forming partnerships for first Target work elements Interest expressed in 16 of 27 work elements representing 43% of the value of the Target Project scope, compared to the 68% goal Draft Target Collaboration Agreement issued for comment 11

Progress on Partnering Submittals for first four work elements were due Oct 6 with key responses covering: – Agreement with cost book value and project schedule – Indication that funding agency will support work More than one potential partner institute responded to two of the four work elements, one element had one responder, and one element had no responder (Target He Cooling system) – Worked with In-Kind Office to develop partner selection process consistent with approved In-Kind processes ESS Bilbao selected as partner for three work elements – Target Wheel and Drive & Shaft – Proton Beam Window – Proton Beam Instrumentation Plug Six more work elements released with responses due Dec – Tuning Beam Dump – Primary Water Cooling Systems – Active Cells – Tungsten Release Factors – Monolith Vessel – Irradiation Module

Plans Near term plan (2015) focuses on: – Selecting In-Kind Partners – Holding design reviews – PDRs and CDRs 13 PDR = Preliminary Design Review Functional and performance requirements set Interface agreements in place Design approach that meets functional, performance and interface requirements established CDR = Critical Design Review Design complete/ready to procure and build

Target Project In-Kind Partnering Plan 14

Design Reviews Are the Key Indicator of Progress for 2015 Design Reviews: – Three PDRs planned in 2014; nineteen in 2015 – Three CDRs planned in PDR Milestone Date Target Helium Cooling SystemSep-14 A Active Cells ConfinementDec-14 Proton Beam Instr. PlugDec-14 Target WheelJan-15 Primary Water Cooling SystemsFeb-15 Beam ExtractionFeb-15 Monolith VesselFeb-15 Moderator and Reflector PlugsMar-15 Intermediate Cooling SystemsMar-15 He PurificationApr-15 Ventilation and ConfinementMay-15 H2O PurificationMay-15 Monolith Shielding SystemsJun-15 Cryogenic Moderator System (LH2)Jun-15 Active Cells HandlingJun-15 Monolith He PurificationJun-15 Helium Atmosphere SystemJun-15 Irradiation ModuleSep-15 Active Cells EquipmentOct-15 Proton Beam WindowOct-15 Tuning Beam Dump SystemNov-15 Target Monitoring PlugNov-15 CDR Milestone Date MR Handling SystemNov-15 MR ShieldingNov-15 Active Cells ConfinementDec-15

Key Issues and Risks (1 of 2) Issue: In-kind process could delay 2015 plans – Causes: Difficulty identifying appropriate in-kind partner institutes for some systems Early in the process for establishing in-kind partnerships – Treatments: “Marketing” efforts – Participate in ESS Partner Days – Visit potential partners – Hold Target Collaboration Meetings to seek new partners, communicate schedule criticalities, and establish open and transparent partnering process Establish partner selection need dates, and track progress in high visibility fashion Add contract staff to self perform work until partners are in place 16

Key Issues and Risks (2 of 2) Issue: Licensing uncertainties could lead to cost overruns and schedule delays – Causes: Lack of regulatory framework for ESS type project in Sweden Tendency for regulator to fall back to nuclear reactor regulations – Treatments: Support ESS ES&H Division in engagement with regulator - participation in Safety Advisory Group Working with ES&H and Systems Engineering Divisions to develop safety classification and requirements process and analysis framework Hire safety expert to facilitate final Hazards Analysis 17

Concluding Remarks Moderator and Reflector Plug concept selected; moderator details for initial plug will be selected soon – Working with Science Directorate to incorporate significant performance gains Major Target Division hiring effort completed – all Group Leaders and Work Package Managers in place Staffing build-up (employees plus contractors) has allowed us to significantly advance designs since the last meeting – Preliminary designs nearing completion for most work elements Process exercised with first PDR held in Sep 2014 Holding steady on cost and schedule – Re-plan recently completed to provide detailed work breakdown for 2015 maintains budget and schedule for project completion Plan relies on securing in-kind partners in near term – Dates for each work element identified and being tracked – Partner for first three work elements has been selected and they are beginning work 18