SMARTLINE

WHY 4X1 ? Less space requirement Fast make ready time Less power consumption.

Blanket clamping system WHY 4X1 ? Page capacity and plate requirements for one printing tower Press format 2/1 2/2 4/1 4/2 6/2 Plates per tower Pages produced with full web Straight Broadsheet Tabloid Collect Broadsheet Tabloid

WHY 4X1 ? 60,000 30,000 70,000 Straight only eg: FRONTLINE Straight 2/1 2/2 4/ Collect Straight Only eg:SMARTLINE

Web width:1400 mm Cut off :546 mm Speed :70,000 IPH Non printing gap:7 mm Plate lock up :Narrow gap Blanket lock up :Micro gap Metal back blankets 3-race bearings for plate & blanket cylinders Max.web dia. : 1270 mm (50”) Specifications SMARTLINE

Arch& Reverse arch cyl.arrangement Box side wall at SII,Plate wall at SI Shaftless infeed & outfeed system for all webs Three - web provision for all towers CE compliance safety covers Auto Blanket washers (optional) Field - bus pneumatic system Web severer at entry and exit position of each web Features SMARTLINE

H type modules Single circum. plate cylinder Double circum.blanket cylinder Shaftless drive : 4 motors/tower Remote register, close loop Auto webbing up 20 m/min PLC controls Single touch plate loading positioning. Web brake detectors at entry and exit of each web Antiwrapping system at exit of each tower : Inertia roller Features SMARTLINE

Single level access to each print station. Easy to operate and control. Safety guards and covers for operator protection. Motorised Anti fan out device(Bustle wheels). Two level platforms for tower. Concave roller at entry of each web. Individual impression on-off for both blanket cylinders. Precision- class cylinder gears for smooth running. Features SMARTLINE

PRECISION CYLINDERS PLATE AND BLANKET CLAMPING SYSTEM. CYLINDER BEARINGS

10- roller ink train with 2 forme rollers. Manucolor Inkduct CIP3 Compatible Ink duct roller drive with tracking for ink water balance. Pneumatically operated washing device from central console. Pneumatically operated ink silencing from central console. Features SMARTLINE

3- roller Spray dampening system. OEM Spray bars. Eight individually controlled spray nozzles per bar. Pneumatically operated forme roller Tracking facility for optimum ink - water balance. Automatic dampening solution mixing unit Damp. solution temp degree Celsius. Pressure control valve for constant feed line pressure. Fine filter for dampening solution feed line. Manual over- dampening facility. Features SMARTLINE Dampening roller 2. Oscillating roller 3. Damp. form roller 4. Plate cylinder 5. Blanket cylinder 6. Spray bar

SMARTLINE Manucolor screw type remote inking system. Zone wise laser cut blades. 10 zones per page Manual overriding facility. LCD touch screen display. Off-line presetting. Ink dividers available. Percentage wise color profile modification individually or as a group. Copy or swap color profiles between fountains.

2:3:3 JAW FOLDER Shaftless drive system Folder can handle 6 double-width webs Webs from both formers can be passed to both folders simultaneously (double delivery) or either of the two folders. On-the- run Cylinder dia.increment and fold adjustment facility. CE compliance safety covers Central adjustment of folding jaws as per product thickness. Options like balloon former,third fold,cross perforation,longitudinal perforation gluing and stitching. Features SMARTLINE

Shaftless drive system One motor per slitter roller. Shaftless draw roller for each web Air cushioned turner bars. Air cushioned pony bars. CE compliance safety covers Cut off control scanners for each web. Bay window for positioning the web at different levels. Linear cut off control for each web. SUPERSTRUCTURE SMARTLINE

AC Servo Shaftless drive for each Stack and Folder.Drive synchronisation through FOC(Simolink). Shaftless infeed & outfeed systems for all webs Distributed PLC control system with remote networking(profibus & Ethernet.) Fieldbus communication network for pneumatic controls. Remote ink zone and register control. Press controls through Touch panels. CE complied electrical scheme Electrical Features SMARTLINE

Integration of OEM controls through Centralised touch panel. Prewired electricals in the respective aggregate. CIP 3 Compatible ink zone control system Centralised access for all press functions, Individual controls from respective aggregates. Single touch plate loading positioning. Press management system for interlinking data of prepress,press & post press for MIS generation. Electrical Features SMARTLINE

Four AC Servo motors per tower. Tower Infeed and outfeed rollers, with AC Servo motors per web. AC Servo motor for slitter roller. AC Servo motor for draw rollers in superstructure. AC Servo motor for RTF roller. AC Servo motor for three sets of nip rollers( between formers & folder module) AC Servo motor for Folder module. SHAFTLESS DRIVE SYSTEM

SMARTLINE Snake type web threading system. Speed 20 meter per minute. Web threading from paster to Superstructure Threading / Track selection from centralised control console. Web holding in magnetic foil and it is hooked to snake type chain. Pneumatic operated diverters for different production requirements. WEB THREADING SYSTEM

SMARTLINE Max.web width 1720 mm. Core AC drive for web tensioning. Two full reels of dia.1270mm can be handled at a time. Minimum splice dia.450 mm Pneumatically actuated chucks for reel holding. Pneumatic brakes for E-stop. AC drive for Folder module. Easy reel loading directly from floor, loading and unloading from same side. OEM PASTER

SMARTLINE Print Unit Modules: A world of Possibilities

SMARTLINE TYPICAL CONFIGURATION LAYOUT

SMARTLINE TYPICAL CONFIGURATION LAYOUT