Cylinder, Crankshaft, and Piston Service

Slides:



Advertisements
Similar presentations
Measuring and Testing Instruments
Advertisements

Chapter 3 Engine Operation
CBCAUTOMOTIVERKCBCAUTOMOTIVERK CYLINDER BLOCK INSPECTION & CLEANING u Chapter 11 u Classroom Manual u Page 259 u Lab Manual u Page 269.
Automotive Engines Part 2 (Block ).
Chapter 13 - Reconditioning engine blocks
Engine Components Chapter #6.
New Mexico FFA Agricultural Mechanics Career Development Event Engine Power.
© 2012 Delmar, Cengage Learning Engine Diagnosis and Service: Piston, Piston Rings, Connecting Rod, and Engine Balancing Chapter 54.
Final Jeopardy ValvePistonCrankshaft Connecting Rod.
PISTONS, RINGS, AND CONNECTING RODS
Block inspection Some visual checks Cylinder cracking Scuffing & scoring Damaged fasteners Housing bores Copyright 2003 Gary Lewis – Dave Capitolo.
piston/connecting rod assembly
Engine Diagnosis and Service: Block, Crankshaft, Bearings, and Lubrication System Chapter 53.
Engine Measuring Vernier (Dial) Caliper Useful because it can read inside and outside measurements. Use only as a “rough” guide. Add the reading on the.
Environmentally Conscious Design & Manufacturing (ME592) Date: April 24, 2000 Slide:1 Environmentally Conscious Design & Manufacturing Class 20: Remanufacturing.
Lower End Theory and Service
REASSEMBLY and INSTALLATION u Chapter 12 u Classroom Manual u Page 325 CBCAUTOMOTIVERKCBCAUTOMOTIVERK.
17 Cylinder, Crankshaft, and Piston Service. 17 Cylinder, Crankshaft, and Piston Service.
Small Engine Parts Block Cylinder Cylinder Head.
New Mexico FFA Agricultural Mechanics Career Development Event Engine Power.
© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.
Introduction to the Engine Chapter 15 Page 181. Terms Stroke- Total movement of piston from it’s upper-most point to it’s bottom-most movement. Stroke-
Basic Engine Theory Construction and Assembly. Bare V-type Block.
© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only.
Measuring Engine Components and Specifications
CHAPTER 11 u Crankshaft and Bearings u Piston and Rods u Page 276 Classroom Manual u Page 276 Lab Manual.
SERVICING CLUTCHES l Chapter 3 l Page 49 l Lab manual l Page 45 l Classroom Manual.
Unit A 6-3 Mechanical Systems and Technology. Problem Area 6 Agricultural Power Systems.
PISTON ENGINE PROPULSION Chapter 4 Oil Systems 1933 Alvis Engine 2014 Hyundai Engine Distribution and Lubrication.
Measuring Systems and Tools 11 Introduction to Automotive Service James Halderman Darrell Deeter © 2013 Pearson Higher Education, Inc. Pearson Prentice.
CLASSROOM MANUAL l CHAPTER 4 –page 74. BEARINGS, BUSHINGS, THRUST WASHERS l When a component slides over or rotates around another part, the surfaces.
Connecting rod The connecting rod is fitted between the crosshead and the crankshaft. It transmits the firing force and together with the crankshaft, converts.
Note location of different length bolts
© 2011 Pearson Education, Inc. All Rights Reserved Automotive Technology, Fifth Edition James Halderman MEASURING SYSTEMS AND TOOLS 12.
ENGINE REASSEMBLY Chapter 12 Classroom Manual page 311
Crankshaft and Oil Film Journal Bearings Dan DeVries.
Bearings By Graham Templin Objective: To provide information on the different types of bearings and their applications. Differentials.
Engine Terminology The 5 Piece Bottom End Lesson 4 March 2008.
Automotive Engines: Theory and Servicing, 7/e By James D. Halderman Copyright © 2011, 2009, 2005, 2001, 1997 Pearson Education, Inc., Upper Saddle River,
Auto Mechanics Tools Piston Ring Compressor.
1 Engine Mechanical Labs R. Bortignon. 2 Repair Information – essential! locate model number!
Flow Controls Controls speed by metering the air into or out of an actuator Fixed Orifice Variable Orifice.
Pistons and piston rings
Automotive Engines Theory and Servicing
MEASURING SYSTEMS AND TOOLS
ENGINE MODE CODES.
Automotive Engines Theory and Servicing
Automotive Engines Theory and Servicing
Automotive Engines Theory and Servicing
Automotive Engines Theory and Servicing
Crankshaft and Oil Film Journal Bearing
Basic Engine Review Click to Begin
Start…..
FIGURE 7-2 A plastic rule that has both inches and centimeters
Cylinder Block Inspection and Service
Engine Removal, Disassembly, Inspection, and In-Chassis Repairs
Modern Automotive Technology PowerPoint for by Russell Krick
High Oil Consumption Engine, # 31
Understanding Principles of Operation of Internal Combustion Engines
Pistons, Rings, and Connecting Rods
Lubricate Shoe Support Pads
FIGURE 28-1 In a 4-cylinder engine, the two outside pistons move upward at the same time as the inner pistons move downward, which reduces primary unbalance.
A Systems Approach Automotive Technology PowerPoint® Presentation
Automotive Technology Principles, Diagnosis, and Service
Automotive Engines Theory and Servicing
Automotive Technology Principles, Diagnosis, and Service
Automotive Engines Theory and Servicing
Automotive Engines Theory and Servicing
Automotive Engines Theory and Servicing
Measuring Systems and Tools
Presentation transcript:

Cylinder, Crankshaft, and Piston Service Chapter #17

Cylinder Reconditioning Cylinder Inspection

Cylinder Measurement

Reboring the Cylinder – machine shop E&G, Wallingford, CT - ask for Chris

Honing the Cylinder – hand drill

Use plenty of transmission fluid or honing fluid…

Crankshaft and Main Bearing Service Inspecting the Crankshaft Measuring Crankshaft Journals

Inspecting the Main Bearing Caged Needle Bearings Tapered Roller Bearings Roller Bearings Plain and Bearing-Type Bearings

Piston Assembly Service Checking Piston Clearance – Feeler gauge Ring Side Clearance – several slides to come… Removing Piston Pin

Measuring Piston Pins and Bosses

Inspecting Connecting Rods

Squaring up the ring(s) to measure end gap… Using a piston… Feeler gauge