Intermediate review - ERC – February 9, 2009 – L. Pinard 1 Mirrors Sub-System Overview Introduction Scope of the subsystem, main tasks Job done since 1st Review of November 2008 Substrates Procurement Blank Material (fused silica) : material choice, specifications, planning, cost Substrates Polishing Polishing : strategy, choice of the company, planning, cost Coating : planning, cost Optical Metrology Upgrade
Intermediate review - ERC – February 9, 2009 – L. Pinard 2 Introduction Mir Sub-system Procurement and preparation of the AdV test masses and spares Input and End mirrors, Beam Splitter, mirrors for non-degenerate Power and Signal Recycling cavities, Compensation Plates Silica blanks, polishing (Robot – Corrective coating) Mirrors with larger dimensions (thicker) Modification in the coating process (cleaning, handling) Coatings Mirrors with RMS flatness better than 1 nm More accurate metrology Metrology modifications Description
Intermediate review - ERC – February 9, 2009 – L. Pinard 3 Since the November Review Mirror Construction Task form Description of all the tasks, of all the deliverables Time planning, Budget spending profile, Manpower Mirror Finalization Task form Collecting the informations on all the open design questions Design question : the following decisions needs to be taken depending on open design issues 1) Physical dimensions of some main optics - Beam Splitter (diameter, Thickness) - Signal and power recycling mirrors in the Non Degenerate cavity configuration - Compensation plates 2) Lateral Support for the monolithic suspension New design or classical support (flats+ears silicate bonded) 3) Polishing strategy for the AdV mirrors
Intermediate review - ERC – February 9, 2009 – L. Pinard 4 Substrates Fabrication : 1,5 year o Planning for 4 IM- 4 EM- 3 BS – 4 CP – 6 ndg cavities solution : spares included Serial production of the silica blanks. Possibility to produce in parallel o Heraeus production : first bulk substrate produced after 4 month, then one bulk/2 weeks o Compensation plates included : same silica as IM o Optimization of the planning with Heraeus (include production constraints) Possibility to reduce the silica Blanks budget by 15% Substrates Procurement
Intermediate review - ERC – February 9, 2009 – L. Pinard 5 Substrates Procurement Motivations for Fused silica choice Manufacturer = HERAEUS (like in VIRGO) For IM, BS, CP : New fused silica (Suprasil 3001/3002) same optical performances Better bulk absorption (0.2 ppm/cm measured): better for thermal lensing Comparable price For EM : Suprasil 312 Good optical (0.6 ppm/cm) and mechanical properties Cheaper Non degenerate PR and SR cavities (3 mirrors 5-15 cm): Herasil 102 : cheap Properties satisfactory for this particular type of mirrors
Intermediate review - ERC – February 9, 2009 – L. Pinard 6 Substrates Procurement What remains to do (design questions): - Final dimensions for BS, CP and ndg cavities : OSD and PAY subsystem Dedicated internal meetings - For ndg cavities : small mirrors – production time not long not a problem for the planning if dimensions not yet decided
Intermediate review - ERC – February 9, 2009 – L. Pinard 7 Substrates Polishing : # 2,5 years (for all spares) Real Time estimation with General Optics production time for the Virgo + mirrors (2007) (6 months for the first substrate, after 1 parts/month) P olishing starts as soon as first bulk substrate received (nov 2009) CP polishing included (planning optimized) Coating starts as soon as possible (after characterization) Substrates Polishing Polishing company able to polish the large BS Only one found – long delay taken into account
Intermediate review - ERC – February 9, 2009 – L. Pinard 8 New geometry of the mirrors (monolithic lateral supports) - TCS - Checked with polishers if feasible (2 possible positive answers) - First comments : - silica bulk cost for IM and EM : + 15% - Lateral support machining : long (+2-3 months for each part) - Expensive : first approx. +30% for IM and EM - Dedicated meeting Critical point: flatness requirements (# 0.5 nm RMS) Simulations necessary to evaluate the crucial spatial frequency domain Substrates Polishing Design Questions
Intermediate review - ERC – February 9, 2009 – L. Pinard 9 Substrates Polishing Design Questions Polishing Strategy Reference solution : Corrective coating technique (wavefront improvement by adding silica where it is necessary) – Convincing Results (<1 nm RMS) New robot (sample-holder) : present system not reliable Study quite finished with LAPP team, cost estimation in progress : ready in June 2009 for construction (LAPP – LMA projects manager) Advantage : can be used for future mirror upgrades Alternative solution : Company able to reach flatness < 1 nm RMS on large area (Ion Beam Polishing) Contact established Cost estimation in progress with preliminary specifications
Intermediate review - ERC – February 9, 2009 – L. Pinard 10 Substrates Polishing Design Questions Contact polishing companies : General Optics, CSIRO, SESO, ZYGO, L-3 communications (Tinsley) Find the best compromise between the price and the performances
Intermediate review - ERC – February 9, 2009 – L. Pinard 11 Mirrors Coating phase : # 2 years Mirrors Coating Global coating Task includes all the toolings necessary (cleaning, handling, Q factor Improvement, boxes…) Coating start : as soon as 2 IM ready (polished, characterized) Coated at the same time (ITF arm symmetry) In the planning, a corrective coating phase included in the IM and EM coating Coatings having the best available optical and mechanical features CP coatings taken into account
Intermediate review - ERC – February 9, 2009 – L. Pinard 12 Metrology Upgrades Metrology mountings (IM/EM/BS) New motorized sample holder coupled with stitching interferometry software for wavefront measurement (0°- 45°) Better accuracy and reproducibility New motorized sample holder for the scattering and transmission measurement (BS)