The “One Stop Shop” for Plastic Auxiliary Equipment Plastics Auxiliary Equipment By Marketing Dept. PT. ADHI TRIKARYA MANDIRI

The “One Stop Shop” for Plastic Auxiliary Equipment Plastics Industry World wide is broadly categorised as With the Malaysian plastics industry growing to meet international standards in products quality the auxiliary equipment segment is assuming a greater importance. Raw Material Processing Machinery Auxiliary Equipment Finished Goods

The “One Stop Shop” for Plastic Auxiliary Equipment What Constitutes Auxiliary Equipment All equipment complementary to the processing machinery which improves production efficiency and quality.... can be categorised as Auxiliary Equipment

The “One Stop Shop” for Plastic Auxiliary Equipment Benefits of using Auxiliary Equipment Automation Reduced material handling Increased efficiency Cost reduction Better quality finished products Reduced wastage Enhanced production rate Ultimately, more profits for the processor

The “One Stop Shop” for Plastic Auxiliary Equipment Recent Trends in Plastics Auxiliary Equipment.... Worldwide Material handling Dosing & Blending (Gravimetric / Volumetric) Mould Dehumidification Centralised Dehumidifying Drying Robotics PET Drying

The “One Stop Shop” for Plastic Auxiliary Equipment Why is Plastic Drying important? Poor surface Loss of physical properties Splay Silver streaking Internal bubbles Surface defects (e.g. craters) Improper drying of plastic resins results in Loss of impact strength Loss of tensile strength Elongation Poor melt flow

The “One Stop Shop” for Plastic Auxiliary Equipment Dewpoint Dewpoint is the temperature at which the air is fully saturated and below which the water vapor will condense. Importance of Lower Dewpoint The lower the Dewpoint, the pellets can reach a lower equilibrium state of dryness. The extra degree of dryness is essential in producing quality parts. Furthermore, the lower the Dewpoint the less time it takes to reach a particular ending moisture content. Very low dewpoints are easily achievable through the desiccant dehumidification process. Only Multi Column Dryers... Bry-Air BPD & LVD series can assure – 40°F Dewpoint.

The “One Stop Shop” for Plastic Auxiliary Equipment Comparison Multi Column Dryer – 40°F Dewpoint assured. Only Multi Column drying can achieve, guarantee, confirm and prove Dew point of (–) 40°F. Constant Dewpoint at the outlet of dryer. Compressed Air not required. Dual Column Dryer Can not guarantee – 40°F Dewpoint. Difficult to achieve constant Dewpoint. Compressed Air required at 5-7 bar which means additional compressor cost and energy requirement. Vs

The “One Stop Shop” for Plastic Auxiliary Equipment The possible solutions for plastic drying Ovens improper drying Hot Air Dryers for non-hygroscopic resins Dehumidifying Dryers (Desiccant based) for hygroscopic resins Over 60 years experience of manufacturing Desiccant Dehumidifiers enables Bry-Air to offer a large range of standard and custom-built dryers for drying hygroscopic/ non-hygroscopic resins and powders.

The “One Stop Shop” for Plastic Auxiliary Equipment The Plastic Dryers Dehumidifying Dryer Hopper Dryer Large Volume Dryer Dehumidifying Dryer + Hopper + Loader (combo)

The “One Stop Shop” for Plastic Auxiliary Equipment Dehumidifying Dryers BPD Series Can give – 40°F Dewpoint for most stringent material drying application Wide Range Assured (-) 40°F Dewpoint or lower Reliability Easy serviceability for reduced down time Capacities 9 kg./hr to 270 kg./hr. (ABS) Energy Efficient Can dry every type of non-hygroscopic resins

The “One Stop Shop” for Plastic Auxiliary Equipment Large Volume Dryers LVD Series Capacities range from 340 kg./hr. to 3000 kg./hr. (ABS) Energy efficient Direct fired gas, electric, steam regeneration Unique multiple rotating desiccant bed Ideal for central drying / large molding application/ large extrusion application

The “One Stop Shop” for Plastic Auxiliary Equipment Drying Hopper Excellent and reliable complement to Bry-Air Dehumidifying Dryers 70 ltrs. to 3800 ltrs. as standard Tailor made size also available First in, first out material flow Sight glass Clean-out door Slide gate material drain Machine/floor mounted Removable air  distribution cone Even air distribution Insulated for energy saving Designed for maximum drying efficiency

The “One Stop Shop” for Plastic Auxiliary Equipment Hopper Dryers Year-round uniform drying of plastic resins (non-hygroscopic) Even air distribution for optimum drying. Capacities ranging from 13 kg / hr to 400 kg / hr as standards units Large capacities also available on request. Ensures better surface finish, increases output, reduces material handling

The “One Stop Shop” for Plastic Auxiliary Equipment Plastics Auxiliary Equipment can be categorised as Drying Conveying Colouring, Blending, Dosing Temperature Control Recycling Specialties e.g. Robotics, Mould Dehumidification System

The “One Stop Shop” for Plastic Auxiliary Equipment Auto-Loaders BVL Series Automatic, stand alone, individual loaders Conveying capacity from 225 kg./hr. to 675 kg./hr. other capacities also available on request Ratio loading option available

The “One Stop Shop” for Plastic Auxiliary Equipment Centralised Conveying System Benefits Prevents material contamination Improves cleanliness of production area Quicker material / colour changes Reduced stock of material Reduced labour cost Centralised control of production Cost effective, economical Safe No material wastage Bry-Air has the capability to provide complete Centralised Sequencing Systems

The “One Stop Shop” for Plastic Auxiliary Equipment A Typical 8-station Loading System Automatic loading upto 1350 kg/hr. (3000 lbs/hr.) Clear view of the loading action. Automated loading. Flexible deployment.... Portable. Reduction of clogging. Low wear and maintenance.

The “One Stop Shop” for Plastic Auxiliary Equipment Mould Temperature Controllers BTC Series The Bry-Air EcoTemp Mould Temperature Controller is designed and engineered for automatic and precise temperature control. Floor Mounted Cabinet Styled CNC Manufactured Powder Coated BTC Series is designed to maintain constant temperature of mould used in molding process and ………... Increases product efficiency Ensures final glossy finish to product. Reduces product shrinkage. Eliminates product weld line. Provides product consistency.

The “One Stop Shop” for Plastic Auxiliary Equipment When a mould sweats, so does the moulder !!

The “One Stop Shop” for Plastic Auxiliary Equipment Why do you need a Mould Dehumidification System Chilled water is commonly used as it significantly reduces the cycle time of a job, However – During high-humidity period, condensation forms on the surface of the mould, causing imperfections in the parts moulded. Chilled water (particularly water at 50°F or below) can cause parts to be imperfect structurally or cosmetically, thereby increasing scrap. The usual method to correct this problem has been to raise the mould temperature, thereby increasing the cycle time and decreasing production–an unattractive solution to a continuing problem. An eminently attractive alternative is to blanket the mould surface with a constant supply of dehumidified air at an appropriate Dewpoint below that of the mould.

The “One Stop Shop” for Plastic Auxiliary Equipment Don’t let ‘mould sweating’ affect your productivity? Install a Bry-Air Mould Dehumidification Systems Smaller foot print More effective Eliminates mould sweating Improves cycle time Increases mould life Reduces scrap rate Can supply dry air to multiple machines Portable, easy to handle Enhances part/product quality Eliminates streaks, bubbles and other defects Choice of individual, plant wide and Centralised control. New SPACE SAVER

The “One Stop Shop” for Plastic Auxiliary Equipment Why Dose / Blend Improper mixing of additives results in Colour difference within various batches More rejections Solution: Use a doser & blender for through and accurate blending of virgin, ground material, powder colorant and master batch. Now, both volumetric and gravimetric dosers are available.

The “One Stop Shop” for Plastic Auxiliary Equipment Generic Technology Hand Mixing Volumetric Dosing Gravimetric Dosing Loss in weight Batch Weight

The “One Stop Shop” for Plastic Auxiliary Equipment Volumetric Doser BVD Series Designed and engineered for dosing continuously as well as intermittently of (upto) 4 types of material in granule form. Compact Efficient Accurate Bry-Air EcoBlend Volumetric Doser-BVD Series Assures Thorough and accurate dosing of virgin material, regrind material, additives, fillers, and masterbatches. Eliminates need for Other type of mixing systems. Cleaning of floor mounted mixers and conveyor. Reduces Cost of holding large stock of different types on compounded material. Permits Change of material within 3 minutes. Colour changing without interruption. Guarantees Dosing accuracy. High quality finish.

The “One Stop Shop” for Plastic Auxiliary Equipment Volumetric Dosing Advantages can work well if constantly calibrated low cost single screw dosing unit simple to install accepted method for dosing additives processors do not readily understand the drawbacks reliable with low maintenance

The “One Stop Shop” for Plastic Auxiliary Equipment Gravimetric Blending Advantages Technological affordability Consistent accuracy Automatically adjusts for variations in bulk density Calibration is an automatic function Setup in minutes - not hours Measures by Weight - not Volume Ultimately - no guess work

The “One Stop Shop” for Plastic Auxiliary Equipment Maguire Gravimetric Blender

The “One Stop Shop” for Plastic Auxiliary Equipment Keeping in pace with your! auxiliary equipment needs Our accumulated experience in the Plastics Industry enables us to provide Plastics Auxiliary Equipments to meet the exacting needs of today’s Plastics Processors. Keeping in pace with the needs of the industry we are constantly refining, upgrading and expanding our product range. Everything We Make Makes Plastics Handling Easier.

The “One Stop Shop” for Plastic Auxiliary Equipment The ‘One Stop Shop’ # 1 in Plastics Auxiliary Equipment..... Take a Look at Our Capability :..... in Plastics Dryers  Major Market Share : 60% share in > 700 cmh range. 70 % share in < 700 cmh range. Over 90% between 50 cmh to 700 cmh.  Largest Range 20 cmh to 5100 cmh. 13 models.  Exports to over 25 countries.  Shortest delivery response time. Most models available ex-stock In Plastics Auxiliary Range  One Stop Shop for A to Z of Plastics Auxiliary Equipment  Wide Network of sales and service all over India.  Over a decade of experience in the Plastics Industry in India  Back up by Years of R&D experience