Yokogawa Indonesia ＜ Document Number> Copyright © 2004, Yokogawa Indonesia Continuous Solution Support for Centum XL Centum XL Migration to CS3000 Presentation to: PT. CALTEX PACIFIC INDONESIA

Copyright © 2004, Yokogawa Indonesia Page.2 Why You Need Continuous Support ? 1.OEM (original equipment manufacturer) stops production of low demand spare parts 2.Some component parts are no more available in the market 3.Spare part price increases due to special order to OEM in small quantity 4.Maintenance cost increases for old system – not cost effective to maintain

Copyright © 2004, Yokogawa Indonesia Page.3 Continuous Support Schedule of Centum-XL 30 Sept Continuous supply for SC cards & panel related components End Of Support (EOS) 30 Sept  2013 Step-1 & Step-2 migration period Step-3 migration period  Special Maintenance Contract (yearly renewal) Continuous supply for consumable, SC cards & panel related components Spare Parts except SC cards supply are stop Repair of faulty cards is supported, but replacement of cards except SC cards depend on availability of stocks End Of Parts Supply Maintenance & Engineering Supports are available Only Control Unit and related spare part order available. MMI & other parts available by special request 30 Sept End of Order 30 Sept. 2005

Copyright © 2004, Yokogawa Indonesia Page.4 Phased Migration (1 of 3) Control bus Controllers EOPS Field devices Existing CENTUM-XL Use of general-purpose platforms and Ethernet enhances network functionality. Completes transformation to a network system. First Step: Replacement of HMI’s APC AOA Enterprise network SCM / ERP Internet PIMS / MES ABC HIS Ethernet CS3000

Copyright © 2004, Yokogawa Indonesia Page.5 Control bus Controllers Field devices Adds new functions and increases capacity. No change to the existing I/Os or field wiring! I/O points can be increased as the production lines are changed. Phased Migration (2 of 3) Second Step: Upgrade of FCSs’ CPUs HIS Enterprise network APC SCM / ERP PIMS / MES AOA Internet

Copyright © 2004, Yokogawa Indonesia Page.6 Controllers Field devices Migration is completed! No Need to Change Field wiring ! Phased Migration (3 of 3) Third Step: Replacement of FCSs’ I/O HIS Ethernet Enterprise network APC AOA SCM / ERP Internet PIMS / MES

Yokogawa Indonesia ＜ Document Number> Copyright © 2004, Yokogawa Indonesia Benefits of CS3000 after Migration

Copyright © 2004, Yokogawa Indonesia Page.8 Production Control System for Small and Medium Scale Application based on Windows 2000/XP Integrated Production Control System for Medium to Large Scale Application based on Windows 2000/XP Integrated Production Control System for Small to Large Scale Application based on UNIX

Copyright © 2004, Yokogawa Indonesia Page.9 Enterprise Technology Solution (ETS) Connection Ready from: Corporate Planning Automation across the Enterprise to: Real Time Control Level SERVICES Your Production Facilities Your Enterprise Objectives PRODUCTS from: Corporate Planning Automation across the Enterprise to: Real Time Control Level Real Time Production Control Level Real Time Production Management Level SOLUTIONS Enterprise Management Level

Copyright © 2004, Yokogawa Indonesia Page.10 Positioning of CS 3000 R3 CENTUM CS 3000 R3 PIMS AOA Field Network Existing Systems CENTUM-XL CENTUM V APC Migration FCS HMI New migration path supplies open architecture with existing systems. Rich interface by new I/O. F OUNDATION ™ Fieldbus Featuring cutting-edge “open” technologies Well-balanced open architecture and reliability

Copyright © 2004, Yokogawa Indonesia Page.11 CS3000 System Specifications Scale – (16 domains, 64 stations/domain, 256 stations/system) – Tags Domain Structure – CS 3000 multiple domain – For Existing Yokogawa DCS connection (CS/ -XL/ - micro XL) or Future Expansion, Bus converter can be connected Control Bus – High Speed (10Mbps) real time network (V-net)

Copyright © 2004, Yokogawa Indonesia Page.12 FCN CS3000 System Architecture (1/2) Fieldbus Devices Device Maintenance Management Control System

Copyright © 2004, Yokogawa Indonesia Page.13 CS3000 System Architecture (2/2) Vnet ooo Large FCS Remote I/O FF-H1 Ethernet Small FCS(FIO Based) PLCs Systems Other Subsystem Gateway FCJ/FCN PROFIBUS-DPV1 servers OPC HIS Safety systems Ethernet DeviceNet GSGW

Copyright © 2004, Yokogawa Indonesia Page.14 Centum CS3000 Control Processing Field control station Large capacity (logic, control loops, I/O) Types of FCS Medium-Small and Large FFCS KFCS

Copyright © 2004, Yokogawa Indonesia Page Fieldbus PLC (Subsystem) Exiting I/Os (HART) Field Bus-H1 RS, Ethernet 4-20mA (Hybrid) New Remote I/O Bus (Redundant HSE) Conventional I/Os Analog Signals Contact Signals I/O Node Units New Direct I/O Bus (Redundant) Field Control Unit Human Interface (HIS & ENG) Redundant Vnet Bus Total No. of Node / FCU : 10 Nodes FIO: Sample of System Configuration

Copyright © 2004, Yokogawa Indonesia Page.16 KFCS (Direct connection to FCU type) RB301 CP345 LFCS(for RIO) Front Rear KFCS （ for FIO ） FIO SB301 CP345 TB FIO SB301 CP345 FIO RIO bus Same configuration and functions except bus I/F card Please note that CP345 is still used ! ( 2 Mbps ) ESB bus ( 128 Mbps ) ( 10m max. ) Capacity in 1 LFCS: e.g. 432 x AI(AAM11) (e.g.1200 AI need 3 LFCS) Capacity in 1 KFCS: e.g. 640 x AI(AAI 135) (e.g AI need 2 KFCS) Front Rear Front Rear ESB: Extended Serial Backboard

Copyright © 2004, Yokogawa Indonesia Page.17 KFCS (Remote I/O type) FIO SB301 CP345 TB FrontRear KFCS FIO TB FrontRear Generic cabinets Local I/O (In KFCS) Quick responsiveness I/O in Field close to site ESB bus ERbus ： Enhanced Remote BUS 128 Mbps ER bus10Mbps 185 m-YCB 141(10Base2), 500m-10Base5 2Kms- with Ethernet Repeater

Copyright © 2004, Yokogawa Indonesia Page.18 Ethernet Vnet H1 Fieldbus segment Terminator Fieldbus devices HIS ALF111 in service KFCS Legacy field devices Redundant ALF111 World-first dual-redundant Fieldbus ports; up to 4 ports HIS-ENG LFS2610 F OUNDATION Fieldbus Communication Package Bus power supply Foundation Fieldbus Configuration

Copyright © 2004, Yokogawa Indonesia YIN-CMK Pair and Spare Redundancy CPU Applied to Standard Type Field Control Station Bumpless Transfer Independent Memory + ECC V net I/F CPU1 RI/O Bus I/F RI/O Bus I/F Collator ECC Memory ECC Memory Right Processor Card Left Processor Card RI/O Bus V net CPU2 CPU1 CPU2 Control Stand by

Copyright © 2004, Yokogawa Indonesia Page.20 Human Interface Station (HIS) of CS3000

Copyright © 2004, Yokogawa Indonesia Page.21 HIS Basic Features Fully independent MMI (multiple redundancy) 1 sec refresh Large capacity (over 100,000 tags) Operator friendly Native Windows Application running on 2000/XP Kernel

Copyright © 2004, Yokogawa Indonesia Page.22 Types of Operator Station Open Console Full Console Desktop

Copyright © 2004, Yokogawa Indonesia Page.23 Full Console HIS Side-by-side installation with the existing console (i.e. CXL Console) Generic PC in a market is installed inside, but the functions to be much more reliable are added. Touch panel is available. Operation Keyboard is available. Track ball is available. The 2’nd LCD can be stacked.

Copyright © 2004, Yokogawa Indonesia Page.24 uFully utilize Windows 2000/XP for easy and safety operation - Concentration of all Yokogawa’s know-how and experiences - Multi window operation mode / Full screen operation mode u Efficient engineering function - Optimized for CS 3000 database structure - Virtual test function - Self-Documentation function u Highly reliable control function - High functionality and reliability same as CENTUM CS - Open architecture to fields - redundant PLC comm., Fieldbus, etc. u Easy and quick maintenance - Not depend on the 3rd vendor’s support. uFully utilize Windows 2000/XP for easy and safety operation - Concentration of all Yokogawa’s know-how and experiences - Multi window operation mode / Full screen operation mode u Efficient engineering function - Optimized for CS 3000 database structure - Virtual test function - Self-Documentation function u Highly reliable control function - High functionality and reliability same as CENTUM CS - Open architecture to fields - redundant PLC comm., Fieldbus, etc. u Easy and quick maintenance - Not depend on the 3rd vendor’s support. All software packages are developed by YOKOGAWA - Guaranteed High reliability, High Efficiency, High Functionality, Supreme TCO Software

Copyright © 2004, Yokogawa Indonesia Page.25 Operation Windows Faceplate window Control group window Last 5 alarms window Navigator window

Copyright © 2004, Yokogawa Indonesia Page.26 Intuitive Navigation Easy to learn screen navigator Graphical Function keys Alarm window remains on top Tool box helps screen call-up

Copyright © 2004, Yokogawa Indonesia Page.27 CONTROL 0007 PV SV PV SV PV SV PV SV PV SV PV SV PV SV PV SV PV SV FIC001 Check user name Check operation and monitoring scope Check operation and monitoring authority Function block operation and monitoring Windows operation and monitoring Receipt of messages Function block operation and monitoring Windows operation and monitoring Receipt of messages User in Security User Group User Permission Operation History Tag Basis Important Tag Ordinary Tag Auxiliary Tag1 Auxiliary Tag2 (Major Alarm) (Medium Alarm) (Minor Alarm) (Logging Alarm) Operation Mark Key Access Windows 2000 user security Pass Word ID Card Finger Print

Copyright © 2004, Yokogawa Indonesia Page.28 Fig. : Virtual Test function Operation & Monitoring FCS Emulator Virtual Test Function No FCS Possible to generation and test by using only note PC! Virtual Test Function No FCS Possible to generation and test by using only note PC! Engineering function Virtual Test Function

Copyright © 2004, Yokogawa Indonesia Page.29 YOKOGAWA CS3000 HIS Operation YOKOGAWA CS3000 HIS Operation YOKOGAWA CS3000 HIS Operation YOKOGAWA CS3000 HIS Operation Electric documents (IMs) - CD-ROM based documents - On line documents - Paper based IMs are also available Product Documents

Copyright © 2004, Yokogawa Indonesia YIN-CMK Open data interface Windows PC ACG Text mode / Frame mode OPC/DDE server Process DB OPC/DDE server can play a role of Firewall for FCS and process database OPC/DDE server can play a role of Firewall for FCS and process database PIM/MES/ERP OPC/DDE I/F OPC/DDE client HIS FCS Ethernet V-Net

Copyright © 2004, Yokogawa Indonesia Page.31 Remote Functions Web based Monitoring Remote Operation / Engineering Open Remote I/O Wide Area Operation & Monitoring

Copyright © 2004, Yokogawa Indonesia Page.32 Ethernet HIS FCS V net Plant LAN/WAN General-purpose PC HIS graphic/trend windows are converted into HTML files and Java Applets Web Server Dial-up Internet Connection General-purpose PC Graphic windows, trend windows, and ITV windows Plant monitoring on a business trip, at home, at maintenance office, etc. using Web Browser Web based monitoring

Copyright © 2004, Yokogawa Indonesia Page.33 Remote Operation / Engineering. Vnet Public network Remote Monitoring Remote Engineering Remote Operation Dial-up Unmanned sites Ethernet Operation/Engineering is available without going in front of PC ’ s connected on Vnet.

Copyright © 2004, Yokogawa Indonesia Page.34 V net Remote I/O Foundation Fieldbus Remote Area Reduction of TCO ・ Operation and Monitoring from Control Center ・ Remote I/O Configuration Change by Engineering Tools ・ Device Management of Field Devices by PRM (Plant Resource Management) Software Package ・ Online Configuration Change 3 rd Party Solution Field Control Unit Field Bus-H1 Example of Open Remote I/O Solution Field Device Management by PRM (Plant Resource Management) Package Open Remote I/O Bus HIS / EWS

Copyright © 2004, Yokogawa Indonesia Page.35 V net Ethernet Router ACG HISENG FCS Router HISENG FCS V net Ethernet ACG Satellite link or Optical Fiber 1MBps MIS SFCS Added benefit: Operate UNMANNED platform from On-shore  Seamless system Integration through Public or Radio Networks use with ExaQuantum MIS to gather information from various REMOTE PLANTS Wide Area Operation & Monitoring

Copyright © 2004, Yokogawa Indonesia YIN-CMK REMOTE MAINTENANCE SUPPORT (RMS)  Detailed Maintenance Information Acquisition & Analyzing by Service Center Specialists  Hardware and Software Revision Management  Initiation of Test Programs  Remote Analysis, Support and Advise Customer Local Service Engineer Etc.

Copyright © 2004, Yokogawa Indonesia Page.37

Yokogawa Indonesia ＜ Document Number> Copyright © 2004, Yokogawa Indonesia