Applying PI in the Chemical Industry

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Presentation transcript:

Applying PI in the Chemical Industry Pascal DUHAMEL - ARKEMA

The birth of ARKEMA = 1st October 2004 Copyright © 2006 OSIsoft, Inc. Company Confidential. All rights reserved.

Arkema’s ambition “ To be an innovative player in the global chemical industry, exemplary in terms of safety and sustainable development, with a diversified portfolio of profitable and expanding activities.” Copyright © 2006 OSIsoft, Inc. Company Confidential. All rights reserved.

Copyright © 2006 OSIsoft, Inc. Company Confidential Copyright © 2006 OSIsoft, Inc. Company Confidential. All rights reserved.

Arkema, a world-scale chemicals manufacturer Annual sales of 5.2 billion euros 120 locations around the world Present in 40 countries Americas Asia & rest of the world 7% 16% Europe 16% 61% Vinyl France Products 26% Breakdown of Personnel 36% 38% Performance 18,600 employees 90 plants 6 research centers Industrial Products Chemicals Breakdown of Sales Copyright © 2006 OSIsoft, Inc. Company Confidential. All rights reserved.

R&D, the spearhead of innovation Over 3% of sales allocated to research 1,400 researchers, 150 patents registered every year 6 research centers: Cerdato in Serquigny / France, CRRA in Pierre-Bénite / France, CRDE in Carling / France, GRL in Lacq / France, King of Prussia in Philadelphia / USA, KTC in Kyoto / Japan Fuel Cells Marine Paints Acrylic Processes Nanotechnologies Copyright © 2006 OSIsoft, Inc. Company Confidential. All rights reserved.

Arkema worldwide Copyright © 2006 OSIsoft, Inc. Company Confidential. All rights reserved.

Customer 40 PI servers in Europe 167000 points – Average of 3800 points per site Copyright © 2006 OSIsoft, Inc. Company Confidential. All rights reserved.

Process Control Optimization: Monitoring Tools Process: PI (Real-time Performance Management). Control Loop: Control Loop Performance Monitoring. APC: Performance Monitoring. APC Control Instrumentation Process Copyright © 2006 OSIsoft, Inc. Company Confidential. All rights reserved.

Control Monitoring Reports (example) CLPAM, an Excel client tool used to monitor control loops. User has to specify time range for statistics analysis… Copyright © 2006 OSIsoft, Inc. Company Confidential. All rights reserved.

Top of the charts To sort the control loops according to selected criteria In ascending or in descending order Copyright © 2006 OSIsoft, Inc. Company Confidential. All rights reserved.

Control Monitoring Statistics in Excel To look at the control loop detail during the selected time range Print preview… Copyright © 2006 OSIsoft, Inc. Company Confidential. All rights reserved.

PI DataPlus Excel Add-In use to: Publish DataSet* Edit DataSet* Do calculation mixing DataSet* and PI values in Excel. *(array of values) stored into PI Annotation as .csv file format. A basic, single-value produces a single result Array formulas produces array result Copyright © 2006 OSIsoft, Inc. Company Confidential. All rights reserved.

Why use PI DataPlus Often Excel applications involve: DataSet (Table,recordset, text file, etc.) Calculation, reconciliation, mixing, cross reference, etc. (often DataSet doesn’t come from the same source) Interfaces (human interfaces Forms/Reports) Copyright © 2006 OSIsoft, Inc. Company Confidential. All rights reserved.

(Access, SQL Server, Oracle …) PI DataPlus Challenge Stay compatible with Basic standard PI Tools (End users master Microsoft Excel and DataLink to do reports) Allow users to do manual entry (like Manual Logger) Easy to install and deploy Easy to use Suited to small application Relational Database (Access, SQL Server, Oracle …) PI Archives Use instead as far as possible. Copyright © 2006 OSIsoft, Inc. Company Confidential. All rights reserved.

PI DataPlus DataPlus allows you to: Microsoft Excel Publish DataSet into PI Archives Use DataSet in Microsoft Excel PI-DataPlus PI Archives Supply all Process Values Supply all Batch information Microsoft Excel PI-DataLink Copyright © 2006 OSIsoft, Inc. Company Confidential. All rights reserved.

DataPlus Principle PI-DataPlus PI-DataLink PI Archives Compressed data Value 3 PI POINT Value 2 Data 3.1 Data 3.2 Data 3.3 Value 1 Compressed Data Data 2.1 Data 2.2 Data 2.3 Data 1.1 Data 1.2 Data 1.3 Annotation temps DataSet (Array) Annotation t 1 t 2 t 3 PI-DataPlus TAG x t 1 Value 1 t 2 Value 2 t 3 Value 3 Date Value Data1.1 Data2.1 Data3.1 Data x.1 PI-DataLink PI Archives Annotations are sorted in a file named identical to the archive except for an “.ann” suffix Copyright © 2006 OSIsoft, Inc. Company Confidential. All rights reserved.

PI (Plant Information) PI Module Database Editor Client providing access to: PI Batch Database - PI Archives PI Module Database - Organize information - Stores Batch Configuration PI Archives Supply all Process Values Supply all Batch information PI Batch Database - Stores Batch Records Copyright © 2006 OSIsoft, Inc. Company Confidential. All rights reserved.

PI Point A Point is a unique storage place in the PI System for a specific stream of data A Point is defined by a set of Attributes Tag name: unique name of the PI tag Descriptor: PI tag description (26 characters) Engunits: engineering units Point type: type of the variable stored Zero, Span and Typical value: minimum, range and typical values Point source: allows grouping of PI tags by data interface (DCS,PLC, or other sources) Point Class: grouping of PI Tag according to the set of attributes available Point Types l Digital: Discrete value (On, Off, Automatic, Manual ) Int16: Integer value, 16 bits (0 to 32767, acc: 1/32767) Int32: Integer value, 32 bits ( - 2147450880 to 2147483647) Float16: Scaled Floating Point number, 16 bits (acc: 1/32767) Float32: Floating Point number, 32 bits (single precision) Float64: Floating Point number, 64 bits (double precision) String: Text value up to 976 characters Blob: Binary large object up to 976 bytes Timestamps : Any Time/Date in the range 1 Jan 1970 to 1 2038 Copyright © 2006 OSIsoft, Inc. Company Confidential. All rights reserved.

PI Module Characteristics Each module has: Configurable information about itself – PI Properties Linked tags – PI Aliases Dated versions - Revision number, Version number, Effective Date, Obsolete Date and Query Date System assigned information – UniqueID, Owner, Parent list,… Sub-Modules with the same characteristics – PI Modules Unit Batch Processing flag – Used with PI Batches Copyright © 2006 OSIsoft, Inc. Company Confidential. All rights reserved.

PI Properties PI Properties are a collection of named values that can store information related to a PI module. A PI Property has a name and a value. The Value can be nearly any type: string, numeric, date array of… PI Properties are used to store information about a module, example: Serial number, Installation date Application Data Because you can keep versions of a module you can add/remove/change properties and keep history of these changes. Recommendation: Do not replace PI Tags with PI Properties. Copyright © 2006 OSIsoft, Inc. Company Confidential. All rights reserved.

PI Annotations PI Annotations are values that can store information related to a PI value. A PI Annotation is a string value type. PI Annotations are used to store information about a value, example: Comment… With PI DataPlus, PI Annotations are used to store values arrays of… Calculated data Data reports (LIMS, …) In DataLink 3.0, annotations can be shown by checking the "show annotations" box on either Compressed Data dialog. Copyright © 2006 OSIsoft, Inc. Company Confidential. All rights reserved.

Demonstration DataSet definition Publish a DataSet Edit a DataSet A basic, single-value formula produces a single result About array formulas and how to enter them Resize array formulas Named array formulas Calculated formula editor Copyright © 2006 OSIsoft, Inc. Company Confidential. All rights reserved.