Integrated Vision Solutions A World of Material Handling Solutions
Why Use Vision? Cost reduction To find randomly placed parts To verify part type To inspect part Affordable Maintainable
Robots & Vision vs. People HighFixedInterpretation VariesHighRepeatability VariesHighAccuracy MediumExtremely FastSpeed PERSONMACHINEACTION
Applications Find locations Measure parts Verify presence Inspections Robot guidance
Robotic Vision Process Types Fixed camera vision Single camera Multiple cameras – High-speed
Robotic Vision Process Types Robot-mounted vision Single field of view - tight access/multiple parts/clearance Multiple field of view - low cycle time requirements
Robotic Vision Elements Integrated vision unit Multiple cameras Camera mounts Application software Calibration target Interfaced to robot controller X, Y and rotational search
Integrated Vision Motoman has integrated vision into many applications to provide innovative solutions to positioning problems Banner
Vision Systems: Cognex InSight
Vision Systems: Cognex 8100 Series
Vision Systems: DVT Legend Series
Pixel Counter Banner presence plus: Camera-based sensing Pixel counting sensor Pass/fail outputs
Image Processing DVT Cognex
Flexible Feeding with Vision Part Finding
Flexible Feeding & Conveyor Tracking Conveyor- fed parts Vision finding Part staging for next operation
Part Finding/Inspection
Wafer Counting/Verification
Typical Part Task Locate the part and determine: – X and Y location – Flat on the D hole Place the part on a assembly or shipping tray
Vision Code Tools Cognex Insight – Spreadsheet programming – Pattern matching – Radial rulers – Download P-point to controller through RS232 link
Applications Find locations Measure parts Verify presence Inspections Robot guidance
Why Use Vision? Cost reduction To find randomly placed parts To verify part type To inspect part Affordable Maintainable