1 Teichert’s Zero Injury Culture Program Overview Nancy Moorhouse, CSP, ARM, CMSP Presented for MSHA on Safety & Health Management Systems October 12,

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Presentation transcript:

1 Teichert’s Zero Injury Culture Program Overview Nancy Moorhouse, CSP, ARM, CMSP Presented for MSHA on Safety & Health Management Systems October 12, 2010

2 ► Founded in 1887 by Adolph Teichert ► Privately held; 5 th generation family leadership ► Vertically integrated company: Construction, Aggregates, Asphalt, Readymix, Precast ► 2000 total employees—about 400 in Aggregates ► 8 active MSHA regulated sites in California

3 Today’s Objective ► Zero injury culture overview ► History ► Measurable safety results ► Current safety practices ► Closing Thoughts

4 ► We established the Zero injury culture concept in 1998 ► Injuries are preventable ► Citation-Free inspections are doable ► We’re in the people business ► Driven from our CEO and Presidents

5 Zero Injury Culture Defined ► Zero is not a goal or target (such words imply it is OK to fail) ► Zero is a commitment ► As an organization, it is unacceptable for an injury to occur ► If an injury does occur, each person will do whatever it takes to prevent the next injury ► A shared success for every prevented injury and incident; and ► Demonstrated safe production at all levels at Teichert

6 Safety Events at Teichert ► Formal safety program in 1957 ► Government regulation ► Risk Management ► Values/Culture ► Transformation

7 TRIR – Total Recordable Incident Rate LTIR – Lost Time Incident Rate

8 TRIR – Total Recordable Incident Rate LTIR – Lost Time Incident Rate Decade Results TRIR Improvement 54% LTIR Improvement 100%

9 Best Practices ► Demonstrated Top Management Commitment ► Staffing for Safety ► Safety Planning ► Safety Training and Education ► Worker Participation and Involvement ► Measurement, Recognition and Rewards ► Subcontractor Management ► Accident/Incident Reporting and Investigations ► Drug and Alcohol Testing

10 Pre-job Planning Discipline Policy Code of Safe Practices Excavation & Trenching Respiratory Confined Space Components of Teichert’s Program

11 Injury Prevention Components ► Pre-employment/post incident drug & alcohol test ► Employment applications ► 24-hour orientation with employee ► Hard hat stripe ► Personal protective equipment (PPE) issued ► Annual refresher and new training ► Health Monitoring ► Pre-Task Planning ► Tailgate Topics ► Safety Committees ► Performance evaluation ► Follow up by Safety staff on training ► Auditing

12 Components of Teichert’s Program

13 Teichert’s Zero Injury Culture ► It is less about regulatory compliance ► Is about people ► Is a matter of attitude ► Is a result of behavior ► It is what we value

14 What’s Next? ► Continue development of a zero incident culture ► Execute safe production practices employees can use ► Respect, accountability, increased business performance

15 Closing Thoughts ► We’re in the people business ► Change takes time ► One size doesn’t fit all, especially in California

16 California Safety Regulatory Oversight ► Federal OSHA (Proposed I2P2 program) ► Cal/OSHA (Since 1996, mandated IIPP) ► Cal/OSHA Mining & Tunneling Unit (IIPP) ► MSHA (TBD?)

17 Closing Thoughts ► MSHA has two regulated inspections per year ► Operator has strict liability for not following the regulations ► Mine sites are dynamic with changing conditions daily

18 Closing Thoughts ► Mining Industry seeks to develop a ‘culture’ yet MSHA needs to be part of the solution too ► Is more rulemaking necessary? ► What are alternatives, e.g. principles, guidance, Small Mines Office, prevention approaches, partnering with MSHA for good performance?

19 Recommendations ► Be mindful of additional rulemaking ► Maintain simplicity ► Give reduced penalties for those with safety and health management systems ► Limit citations for ‘inadequate’ systems ► Acknowledge miners within good systems ► Have inspectors be part of the solution

20 As Mark Twain said over 100 years ago: ► “Don’t let formal education get in the way of learning”

21 ► “We start school as question marks and graduate as periods. And that, as in life, is why the answer is not in the back of the book (or in a regulation).”

22 ► Thank you!