Engineering Solutions Sp. z o.o. operates in the field of automation for industry. Our team of controls engineers evolved from IT branch thus having high programming skills we can declare our products cover the needs requiring the newest solutions in the controls systems branch. Our innovative approach to the control systems guarantees high quality of services, on time development and high reliability of controls systems we provide. We specialize in programming from simple logic PLCs to more complex servo automations systems and industrial computers. We are experienced in programming fully automated production lines. EnSo Sp. z o.o. is sole distributor of Zygot Automation, Inc. in Europe. This American company provides modern packaging systems for variety products.

15 months warranty 15 months warranty Control Systems Designing Based on customers specification we can design a control system panel for:   Machines and manufacturing equipment   Conveyors   Technology process (pipelines, tanks) Control Panels Building Based on the our own design or documentation provided by a customer we can build a control panels for machines and manufacturing equipment PLC Programming At the moment we have skills in programming the following PLCs: Allen Bradley, Rexroth, B&R, Siemens, Fanuc, Omron We provide Service for manufactured equipment We provide Service for manufactured equipment

Integration We integrate existing control systems with machine/solution. We can integrate individual production line component with SCADA system Modernization We can improve existing machine’s controls Service and Training We provide service for machines and manufacturing equipment also operator’s and maintenance training We provided and are providing our services in: 1. Europe - La Fletche, France - Stalowa Wola, Poland 2. Asia - Kuala Lumpur, Malaysia - Hangzhou, China 3. USA - Chicago, Il - Denver, Co We provided and are providing our services in: 1. Europe - La Fletche, France - Stalowa Wola, Poland 2. Asia - Kuala Lumpur, Malaysia - Hangzhou, China 3. USA - Chicago, Il - Denver, Co

Design, building and Implementation of Reporting System The Reporting System collects information from the line control and every individual machines. It stores information about fault, products processed etc. The information is later used for hour by hour, daily, weekly report generation about idle times, machine fault analysis, work efficiency. System can generate the following reports:   OEE (Overall Equipment Efficiency) Reports   Total Production Reports   Status Reports   Fault Reports   Spoilage Reports   Temperatures Reports   And other … There is possibility to create every report you wish Improve Your Business

Coolant Pump Station1 Project completed with cooperation with KJO company (mechanical part). Application of processing oil-coolant through Bodymakers machines. Oil in the specified min/max temperature range is pumped by redundant pump system through filters, heat exchanger unit to the Bodymakers machines. After processing through Bodymakers it is returned from a sump tank to the main tank

System features:   Level control in the sump and main tank through an analog hydrostatic sensor. Main tank refilling with oil with specified concentration through proportional pump   Flow inspection through flow and pressure sensors   Temperature control through electric heater (heating) and heat exchanger (cooling) through electric analog valve   Filter clogged inspection through differential pressure sensor   Skimmer operation   PLC: Allen Bradley SLC   HMI: Allen Bradley PanelView+   Comm network: Ethernet PLC-HMI and PLC- SCADA   Analog in/out for controlling temperature, cooling valve   PLC: Allen Bradley SLC   HMI: Allen Bradley PanelView+   Comm network: Ethernet PLC-HMI and PLC- SCADA   Analog in/out for controlling temperature, cooling valve

3 projects realized to date 3 projects realized to date Can Washer2 Cans are transported on conveyor through several washing stages. Every stage consist from a tank, pump and a set of nozzles. In a specified tanks containing chemicals additional temperature control is required. Washing stages are separated by blow-off zones driven by fans to prevent liquid mixing between the stages

System features:   Flow inspection through flow and pressure sensor   Precisely conveyors synchronization to prevent can damage during processing through the machine   Temperature control of chemical reagents   Integration with the production line. Interface with Drying Oven   Conveyor tracking inspection   PLC: Allen Bradley SLC, ControlLogix,   HMI: Allen Bradley PanelView+   Comm Nerwork: Ethernet for comms PLC-HMI and PLC-Line   Device-Net for comms with VFDs   VFDs closed loop operation   PLC: Allen Bradley SLC, ControlLogix,   HMI: Allen Bradley PanelView+   Comm Nerwork: Ethernet for comms PLC-HMI and PLC-Line   Device-Net for comms with VFDs   VFDs closed loop operation

Cupper is a double action press used in can manufacturing process. Our company designed and built a control panel for the press, developed a control program and integrated the press into production line Cupper Press3 2 projects realized to date 2 projects realized to date

System features:   Press and roll feed controls integrated in one control panel   Lube control of the main shaft and rams   Temperature control of the main shaft (overheat interlock)   Product detection and auto shut down in case of detection fault (to prevent die set/tool damage)   Product blow-off control   PLC: Allen Bradley ControlLogix   HMI: Allen Bradley PanelView+   Ethernet for comm PLC-HMI and PLC-line   Device-Net for comm with VFDs   Dervo application of Roll Feeder based on Rexroth   PLC: Allen Bradley ControlLogix   HMI: Allen Bradley PanelView+   Ethernet for comm PLC-HMI and PLC-line   Device-Net for comm with VFDs   Dervo application of Roll Feeder based on Rexroth

Line Control4 Line Control application includes control of whole conveyor system, interface with machines and interface with SCADA system   PLC: Allen Bradley ControlLogix,   HMI: Allen Bradley PanelView+   Ethernet for comms with HMI, SCADA, machines   Device-Net for comms with VFDs   Distribured VFDs network: SEW   Safety ASi netwotj for operators stations   PLC: Allen Bradley ControlLogix,   HMI: Allen Bradley PanelView+   Ethernet for comms with HMI, SCADA, machines   Device-Net for comms with VFDs   Distribured VFDs network: SEW   Safety ASi netwotj for operators stations 4 projects realized to date 4 projects realized to date

Line monitoring5 Line Monitoring System consist of:   several ethernet cameras distributed across production line   LCD displays   managing server Server monitors the state of machines through line control PLC and in case a fault is detected it displays the fault description together with the picture from the nearest camera   Ethernet Cameras   42” LCDs   Managing Server   Ethernet Cameras   42” LCDs   Managing Server

Line reporting6 The Reporting System is a SQL server that collects information from the line control and every individual machines. It stores information about fault, products processed etc. The information is later used for hour by hour, daily, weekly report generation about idle times, machine fault analysis, work efficiency. The reports can be viewed from build in WWW server on factory Intranet.   SCADA, SQL server application   WWW server for online reports   Print out on request feature   SCADA, SQL server application   WWW server for online reports   Print out on request feature

Other Projects7 Light Tester Program development for light tester for can inspection. Application required control for light source, photomultiplier sensor, vacuum pumps and conveyors. Spray machines Machine coating inside of cans. Typical servo application with indexing wheel and linear spray guns   Rexroth servo system   Device-Net and AS-i networking   Rexroth servo system   Device-Net and AS-i networking Multi-axis Servo application Multi-axis

Multi axis servo application Multi axis servo application Necker Project Programming support for Necker project. Multi axis servo application based on linear motors   Servo application Rexroth   Positioning to 2µm   Device-Net and AS-i networking   Servo application Rexroth   Positioning to 2µm   Device-Net and AS-i networking Top Former Top Former Commissioning – machine for threading can bottles B&R Controls B&R Controls

We are looking forward to doing business with you