Feasibility Study and Information collection for quotation ME1 Version: 1.

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Presentation transcript:

Feasibility Study and Information collection for quotation ME1 Version: 1

ME1_Feasibility_Study / Peter Karlsson2 General Project name:ME1 Customer:SonyEricsson PCC Site / Design center:Lund, Project type: Type of Product: Ramp-up: Customer LOM Lifetime: Customer plant focus: LOM plant focus: Volumes: Total volume Global peak volume 15 Mpc 250kpc Number of sales items / assemblies4 Needed technologiesInsert moulding, Die Cut, Stamping

ME1_Feasibility_Study / Peter Karlsson3 –LCD Support Assy –Flex film metal support –Front Assy –Battery Cover Assy Mimmi

ME1_Feasibility_Study / Peter Karlsson4 –LCD Support Assembly technology: –Ear Speaker Support Assembly technology: Adhesive –Adhesive Ear Speaker Support Assembly technology: Adhesive –Mic Gasket Assembly technology: Adhesive –Mic Channel gasket Assembly technology: Adhesive LCD Support assy

ME1_Feasibility_Study / Peter Karlsson5 Part Name: LCD Support Part 3D Version: XXXX Material plastic: PC/ABS 20% glass Material metal:SUS 301 ½ H? t=?? Weight / Vol.? Decoration:Not visible Secondary Operations: Main Technologies:Moulding, Stamping Tooling: General Part Information Major Risks Identified 1.Thin material, long flow way.

ME1_Feasibility_Study / Peter Karlsson6 Part Name: Ear Speaker Support Part 3D Version: XXXX Material plastic: PC/ABS? Weight / Vol.? Decoration:Not visible Secondary Operations: Main Technologies:Moulding Tooling: General Part Information Major Risks Identified

ME1_Feasibility_Study / Peter Karlsson7 Part Name: Adhesive Ear Speaker Support Part 3D Version: XXXX Material plastic: TESA t=0,15? Weight / Vol.? Decoration:Not visible Secondary Operations: Main Technologies:Die Cut Tooling: General Part Information Major Risks Identified

ME1_Feasibility_Study / Peter Karlsson8 Part Name: Mic Gasket Part 3D Version: XXXX Material plastic: TESA + Poron Weight / Vol.? Decoration:Not visible Secondary Operations: Main Technologies:Die Cut Tooling: General Part Information Major Risks Identified

ME1_Feasibility_Study / Peter Karlsson9 Part Name: Mic Channel gasket Part 3D Version: XXXX Material plastic: TESA + Poron + Net (Black) Weight / Vol.? Decoration: Secondary Operations: Main Technologies:Die Cut Tooling: General Part Information Major Risks Identified

ME1_Feasibility_Study / Peter Karlsson10 Part Name: Flex film metal support Part 3D Version: XXXX Material:SUS 301 ½ H? t=?? Weight / Vol.? Decoration:Not visible Secondary Operations: Main Technologies:Stamping Tooling: General Part Information Major Risks Identified 41,6 x 36,9

ME1_Feasibility_Study / Peter Karlsson11 –Front Assembly technology: –Sheet Window Assembly technology: Adhesive –Adhesive Sheet window Assembly technology: Adhesive –Thread Inserts Assembly technology: Heat staked Front Assy Thread Insert Adhesive Sheet Window Sheet Window Front

ME1_Feasibility_Study / Peter Karlsson12 Part Name: Front Part 3D Version: XXXX Material plastic: PC/ABS Weight / Vol.? Decoration:ESS00 (High polished) Secondary Operations: Main Technologies:Moulding Tooling: General Part Information Major Risks Identified 1.High polished 82 x 49 x 12.5

ME1_Feasibility_Study / Peter Karlsson13 Part Name: Sheet Window? Part 3D Version: XXXX Material plastic: PMMA Weight / Vol.? Decoration:Back Printed Secondary Operations:Flange Main Technologies:Milling, printing Tooling: General Part Information Major Risks Identified Sheet Window 1.Thin milled areas in the top Thin areas

ME1_Feasibility_Study / Peter Karlsson14 Part Name: Adhesive Sheet Window Part 3D Version: XXXX Material plastic: TESA Weight / Vol.? Decoration:Black Secondary Operations: Main Technologies:Die Cut Tooling: General Part Information Major Risks Identified

ME1_Feasibility_Study / Peter Karlsson15 Part Name: Thread Insert Part 3D Version: XXXX Material plastic: ? Weight / Vol.? Decoration: Secondary Operations: Main Technologies: Tooling: General Part Information Major Risks Identified

ME1_Feasibility_Study / Peter Karlsson16 –Battery cover Assembly technology: –Volume Key Assembly technology: Adhesive? –Key ? Assembly technology: Adhesive? –SEMC Icon Assembly technology: Adhesive Battery Cover assy Battery Cover Volume Key SEMC Icon Key?

ME1_Feasibility_Study / Peter Karlsson17 Part Name: Battery Cover Part 3D Version: XXXX Material plastic: PC/ABS Weight / Vol.? Decoration:ESS75, SEMC embossed Secondary Operations: Main Technologies:Moulding Tooling:Two Cavity tool 8 lifters 2 slider General Part Information Major Risks Identified 81,5 x 50 x 15

ME1_Feasibility_Study / Peter Karlsson18 Part Name: Volume Key (hard top?) Part 3D Version: XXXX Material plastic: PC/ABS+TPU? Silicon? Weight / Vol.? Decoration:? Secondary Operations: Main Technologies:2K Moulding? / Gluing? Tooling: General Part Information Major Risks Identified 1.Thin material.

ME1_Feasibility_Study / Peter Karlsson19 Part Name: Key? (hard top?) Part 3D Version: XXXX Material plastic: PC/ABS+TPU? Silicon? Weight / Vol.? Decoration:? Secondary Operations: Main Technologies:2K Moulding? / Gluing? Tooling: General Part Information Major Risks Identified 1.Thin material.