Vas SCT Model 1 © The Delos Partnership 2004 Supply Chain Techniques Choices to be made when deciding how to plan.

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Presentation transcript:

Vas SCT Model 1 © The Delos Partnership 2004 Supply Chain Techniques Choices to be made when deciding how to plan

Vas SCT Model 2 © The Delos Partnership 2004 Customer Relationship Strategy Design Purchase Intermediate Manufacture Sub-assemble Finish Distribute Where Do you meet The Customer ? StockTo Order

Vas SCT Model 3 © The Delos Partnership 2004 Periods Forecast Actual Demand Proj Avail Balance Available to Promise Cumulative ATP Master Schedule 75 Item Level Forecast Part Number: Lead Time: 2 periods Safety Stock: 0 Min Ord Qty: 75 On Hand: 100

Vas SCT Model 4 © The Delos Partnership 2004 Customer Relationship Strategy Design Purchase Intermediate Manufacture Sub-assemble Finish Distribute Where Do you meet The Customer ? StockTo Order Assemble to Order

Vas SCT Model 5 © The Delos Partnership 2004 Product Variants Blue Pen Part Number Blue Pen Part Number Red Pen Part Number Red Pen Part Number Black Pen Part Number Black Pen Part Number Green Pen Part Number Green Pen Part Number VariantForecastActual Blue4050 Red6070 Black3020 Pen7060 Total200 How many Nibs And How many Caps and barrels Needed ? How many Nibs And How many Caps and barrels Needed ?

Vas SCT Model 6 © The Delos Partnership 2004 Planning Family Blue Option Part Number Blue Option Part Number Red Option Part Number Red Option Part Number Black Option Part Number Black Option Part Number Green Option Part Number Green Option Part Number Common Parts Common Parts Pen Family Pen Family % = % = % = % = 0.35 Forecast = 200/mth 100 % = 1.0

Vas SCT Model 7 © The Delos Partnership 2004 Periods Forecast Actual Demand Proj Avail Balance Available to Promise Master Schedule 50 Periods Dependent Forecast Actual Demand 1171 Proj Avail Balance 0 Available to Promise 010 Master Schedule 1110 Blue Option Part Number Blue Option Part Number %

Vas SCT Model 8 © The Delos Partnership 2004 Periods Forecast Actual Demand Proj Avail Balance Available to Promise Master Schedule 50 Periods Dependent Forecast Actual Demand 1171 Proj Avail Balance Available to Promise 0610 Master Schedule Blue Option Part Number Blue Option Part Number % Overplan

Vas SCT Model 9 © The Delos Partnership 2004 Planning Family Blue Option Part Number Blue Option Part Number Red Option Part Number Red Option Part Number Black Option Part Number Black Option Part Number Green Option Part Number Green Option Part Number Common Parts Common Parts Pen Family Pen Family % = % = % = % = 0.35 Forecast = 200/mth 100 % = 1.0 INVENSTMENTINVENSTMENT

Vas SCT Model 10 © The Delos Partnership 2004 Global Supply Chain planning Same product in different geographical location Lead Time separates two locations Central management of inventory enabled

Vas SCT Model 11 © The Delos Partnership 2004 Customer Relationship Strategy Design Purchase Intermediate Manufacture Sub-assemble Finish Distribute Where Do you meet The Customer ? StockTo Order

Vas SCT Model 12 © The Delos Partnership 2004 Global Supply Chain Planning Bill of Distribution Same Product Code : Location code needed

Vas SCT Model 13 © The Delos Partnership 2004 Periods Forecast25 20 Warehouse Demand Actual Demand Proj Avail Balance Available to Promise Master Schedule 150 Master Schedule Canada Part Number: Lead Time: 2 periods Safety Stock: 50 Min Ord Qty: 150 On Hand: 300 Location : 001 Canada

Vas SCT Model 14 © The Delos Partnership 2004 Periods Forecast Actual Demand 50 Proj Avail Balance Available to Promise 050 Replenishment 50 Periods Forecast Demand 10 Warehouse Demand 50 Proj Avail Balance Available to Promise 100 Master Schedule 100 DC Factory 100 Safety Stock =

Vas SCT Model 15 © The Delos Partnership 2004 Master Scheduling Options Summary –Models can change depending on Service level / Customer Lead Time Inventory Level in BOM Set up reduction activity –Requires careful review of planning models –Determining where to meet customer is key