Siemens Energy & Automation, Inc. sinamics SINAMICS S120
Automation and Drives SINAMICS S120 Overview Stand Alone Drives Multi-Axis Drives Controllers Safety Integrated SINAMICS S120 Applied Drive of the Future The new drive system for demanding drive applications in machine building and plant construction 2
Automation and Drives SINAMICS S120 Overview Stand Alone Drives Multi-Axis Drives Controllers Safety Integrated The SINAMICS-Family A Truly Complete Family 3
Automation and Drives SINAMICS S120 Overview Stand Alone Drives Multi-Axis Drives Controllers Safety Integrated Pre-Sales Post-Sales SIZER Workbench (uniform look&feel) Order Parts list Project SINAMICS Engineering Workbench In SCOUT, STEP7, or Drive ES STARTER integrated STARTER stand-alone or
Automation and Drives SINAMICS S120 Overview Stand Alone Drives Multi-Axis Drives Controllers Safety Integrated SIZER Workbench Concept SIZER, STARTER, SCOUT Uniform look & feel for SIZER, STARTER, SCOUT Handling: Learn 1 tool – know all
Automation and Drives SINAMICS S120 Overview Stand Alone Drives Multi-Axis Drives Controllers Safety Integrated SINAMICS S120 System overview Multi Axis Drive Line Modules Control Unit SINAMICS S120 Motor Modules Motors Single Axis Drive D/C components Electronic options AC supply Control Units
Automation and Drives SINAMICS S120 Overview Stand Alone Drives Multi-Axis Drives Controllers Safety Integrated 2 – 125 HP in Booksize-Format AC/AC drives for single axis applications DC/AC drives (Common DC bus) for multiple axis applications 0.25 – 125 HP in Blocksize-Format 125 – 400HP in Chassis-Format SINAMICS S120: product variants / power range 125 – 1600 HP in Chassis-Format
Automation and Drives SINAMICS S120 Overview Stand Alone Drives Multi-Axis Drives Controllers Safety Integrated Single-axis drives consist of two components Control Unit + Power Module PM 340 CU310 DP (Profibus) CU310 PN (PROFINET) CUA31 Compatibility of CUs and PM -> reduction in versions SINAMICS S120 AC/AC Components
Automation and Drives SINAMICS S120 Overview Stand Alone Drives Multi-Axis Drives Controllers Safety Integrated AC/AC Framesize Overview F 55-90kW D 18,5-30kW E 37-45kW FX kW GX kW A 230: 0,12-0,75kW 460V: 0,37-1,5kW B 2,2-4kW C 7,5- 15kW Starting with a complete Power Range
Automation and Drives SINAMICS S120 Overview Stand Alone Drives Multi-Axis Drives Controllers Safety Integrated Multi-axis Drives Multi-axis drives consist of at least three components Line module (supply) Motor module (power unit) Control unit for the control of several drives Communication for all components is performed via a uniform interface: DRIVE-CLIQ Only one field bus connection to a higher-level control is required for the whole axis line-up
Automation and Drives SINAMICS S120 Overview Stand Alone Drives Multi-Axis Drives Controllers Safety Integrated SMC20 SMC30 Motor with DRIVE-CLiQ interface Motor without DRIVE-CLiQ interface DRIVE-CLiQ encoder Conventional encoder Digital/analog periphery DRIVE-CLiQ Flexible Backplane All drive-related components are connected to SINAMICS S120 via DRIVE-CLiQ
| 12 Siemens Energy & Automation, Inc. Production Machines DRIVE-CLiQ and the unified software architecture enable combined operation of the various SINAMICS S120 designs Booksize and chassis units may be combined within a single line-up Control Unit Motor Modules Booksize Motor Modules Chassis Line Module Chassis Combining booksize and chassis units Single axis w/ CUA31
Automation and Drives SINAMICS S120 Overview Stand Alone Drives Multi-Axis Drives Controllers Safety Integrated Typical Applications SIMATIC S7 TP 170 Frame Size D w/ CU310 Frame Size GX w/ CU310 Frame Size B w/ CU310 Three axis application (mixed vector/servo) with PLC master
Automation and Drives SINAMICS S120 Overview Stand Alone Drives Multi-Axis Drives Controllers Safety Integrated Innovative Machine Designs P350 CU320 + LM + MM Frame Size A w/ CUA31 Multi-axis system combined with single axis power modules to form a modular machine Modular Machine
Automation and Drives SINAMICS S120 Overview Stand Alone Drives Multi-Axis Drives Controllers Safety Integrated Line Modules supply the energy for the DC-link Line Modules Basic Line Modules Non-regulated rectifier Smart Line Modules Non-regulated rectifier/regenerative unit Active Line Modules Regulated DC link rectifier/regenerative unit Reduced harmonics Line fault tolerant Higher performance Better motor utilization Rectification of 1.6 vs. 1.35
Automation and Drives SINAMICS S120 Overview Stand Alone Drives Multi-Axis Drives Controllers Safety Integrated Motor Modules supply the motors with energy from the DC-link Motor Modules – Booksize Design Single Motor Modules for rated output currents up to 200 A Double Motor Modules Space saving version for two motors for rated output currents up to 18 A
Automation and Drives SINAMICS S120 Overview Stand Alone Drives Multi-Axis Drives Controllers Safety Integrated CU320 control unit Fastening lug 4 2-color status LEDs 3 measuring sockets which help you in commissioning Example of CU320 Control Module Integrated side receptacles PROFIBUS interface 8 parameterizable digital inputs 8 parameterizable bi-directional digital inputs/outputs (of which 6 are high-speed inputs) Option slot for expanding the interfaces, e.g. TB30, CBC10 Parameterized as either a Servo or Vector Controller CompactFlash Card - Stores parameters - Defines performance option
Automation and Drives SINAMICS S120 Overview Stand Alone Drives Multi-Axis Drives Controllers Safety Integrated Central control unit The control unit is the ONLY difference between the various control systems. Commonality between Control Systems Control Units SINAMICS CU320 SIMOTION D445 D435 D425 SINUMERIK NCU730 NCU720 NCU710
Automation and Drives SINAMICS S120 Overview Stand Alone Drives Multi-Axis Drives Controllers Safety Integrated Protection against unexpected start-up of the drive Impulses of the drive are safely “deleted” Torque-generating energy supply is safely disconnected Two-channel control Safe standstill on power module Safe standstill on CU320 P24 Later also via PROFIsafe No torque- generating energy (one terminal for one or more drives) Advantages: No switching devices for “electric OFF“ or no problematic contactors between converter and motors. The DC-link “can stay alive“. Checkback signal from CU320 Safe standstill (SH)
Automation and Drives SINAMICS S120 Overview Stand Alone Drives Multi-Axis Drives Controllers Safety Integrated Brake control directly at the motor module – two-channel, monitored (for Booksize devices) Both switched between 24 V and ground Brake cable integrated in motor cable - no PLC output required Power plug Motor with integrated brake Power module +24 V M B+ B- Monitoring and Control Channel 1 Channel 2 Monito- ring 24 V supply Motor module U2 V2 W2 Diagnostics 24 V M Power cable Load If there is a control fault, the brake will remain fully functionable ! Safe brake control (SBC)