General presentation BU LV motors & Servomotors

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Presentation transcript:

General presentation BU LV motors & Servomotors Gianpiero Leggieri, ABB Servomotors, 30 March 2009 General presentation BU LV motors & Servomotors © ABB Group April 23, 2017 | Slide 1

Key facts 2600 employees in 41 countries 6 focused manufacturing centers 4 central stocks, 60 000 stocked motors 800 MUSD business Market-leading products, applications and services © ABB Group April 23, 2017 | Slide 2

LV Motors worldwide Manufacturing and central stock locations Västerås, Sweden Vaasa, Finland Västerås, Sweden Central Stock North Menden, Germany Central Stock Europe Shanghai, China Shanghai, Central Stock North Asia Barcelona, Spain Singapore, Central Stock South Asia Barcelona, Spain Central Stock South Milan, Italy Faridabad, India Lodz, Poland Bangalore, India Manufacturing Central stocks © ABB Group April 23, 2017 | Slide 3

Vittuone Factory (Milan) Manufacturing of LV motors and Servomotors Vittuone (Milan) Italy © ABB Group April 23, 2017 | Slide 4

Vittuone Factory (Milan) Main figures 2008 43 employees 250.000 motor produced 150 MEur total revenues 5000 pallets location for a total amount of around 10.000 motors, ready in the Menden central stock Europe © ABB Group April 23, 2017 | Slide 5

Vittuone Factory (Milan) LV and Servomotors production 200.000 standard motor from 56 to 80 frame size 10.000 special water cooled motors encapsulated undervacuum for vacuum pumps 30.000 extruded motors for fan 10.000 Servomotor (DC/AC) © ABB Group April 23, 2017 | Slide 6

Vittuone Factory (Milan) Servomotors 9C series brushless servomotors Permanent magnet synchronous motor 1 to 30 Nm, 2000 to 6000 r/min For demanding machinery applications Wide range of feedback devices Very low inertia 9C HDP HDP series servomotors AC induction asynchronous motor 2 to 600 kW, 500 to 4000 r/min Servoventilated air cooling For very high dynamic applications Extremely compact © ABB Group April 23, 2017 | Slide 7

Servomotors HDP AC induction motors IP54 Axial fan HDP C IP23 Radial fan HDP V HDP C (IP54) HDP V (IP23) Power range Drive AX 250-315 (IP54) Tetravec 250-315 (IP23) 2 5 25 50 75 100 150 200 250 300 500 750 1000 1400 kW © ABB Group April 23, 2017 | Slide 8

HDP Main selling point HIGH POWER DENSITY LOW INERTIA Many times lower than equivalent* LV and DC motor HIGH POWER DENSITY With low power lost in the magnetic sheets ULTA COMPACT From 2 to 3 height shaft smaller than equivalent* LV motor SQUARE FRAME To be compatible and replace DC motors © ABB Group April 23, 2017 | Slide 9 * Equivalent power

HDP vs M3AA motors Comparison HDP (IP54) > M3AA (IP55) 2 times HDP (IP23) > M3AA (IP55) 4 times SIZE 100: VH6 16,1 kW CH6 10,9 kW 100L4B 4 kW SIZE 132: VM5 53 kW CM5 30,2 kW 132M4C 15 kW SIZE 160: VN5 92,2 kW CN5 58 kW 160L4B 22 kW SIZE 200: VR5 201,8 kW CR5 94,5 kW 200L4B 45 kW © ABB Group April 23, 2017 | Slide 10

HDP AC induction square motor range Motor range from 2 to 1400 kW, from 20 to 8000 Nm Size 100 Size 132 Size 160 Size 200 Size 250 Size 315 2 5 25 50 75 100 150 200 250 300 500 750 1000 1400 kW Size 100 Size 132 Power range Size 160 Size 200 Size 250 Size 315 © ABB Group April 23, 2017 | Slide 11

HDP Main characteristics Magnetic Sheets Square frame for better air cooling Low power losses low thickness insulated on both sides Rotor Sqirrel cage Alluminium die cast pressure Very low inertia Windings Reinforced insulation system Class H wire Impregnation by resin Overhangs insulated by paper Cooling By axial fan on IP54 IP55 by special axial fan By radial fan on IP23 Special exucution without forced air cooling © ABB Group April 23, 2017 | Slide 12

HDP Main characteristics Operarting mode Torque constant Power constant Mounting B35 basic V15-V35 on demand Certifications CE UL Label Bar code Serial number Electrical data Feedback data Brake data Fan data Certification © ABB Group April 23, 2017 | Slide 13

HDP Main accessories HDP are available with several accessories to fulfill any kind of applications Bearings DE ball DE roller High speed solution NDE insulated bearings over 100 kW Encoders HTL TTL Sincos 1Vpp Absolute encoder Thermal switch 3 x PTC 3 x Klixon KTY 83 or 84 PT100 Holding brake Spring type Standard torque Improved torque © ABB Group April 23, 2017 | Slide 14

9C AC permanent magnet servomotors 9C series brushless servomotors Permanent magnet synchronous motor 1 to 30 Nm, 2000 to 6000 r/min For demanding machinery applications Wide range of feedback devices Very low inertia © ABB Group April 23, 2017 | Slide 15

Servomotors brushless permanent magnet motors 9C 8C6 1 4 8 12 16 20 30 40 50 60 70 80 90 100 Nm 9C 1/4/5 8C6 Torque range © ABB Group April 23, 2017 | Slide 16

9C Main selling point CONCENTRATEWINDINGS a new technology for a new generation of brushless motors Motor body in SMC SMC Magnetic composite material for high performance to high frequency EXTREMELY COMPACT 50 mm shorter of 8C series RESIN ENCAPSULATION Under vacuum epoxy resin encapsulation protect the motor up to 4000 V partial discharge free © ABB Group April 23, 2017 | Slide 17

9C/8C6 Brushless permanent magnet motor range Motor range from 1 to 33 Nm, from 2000 to 6000 rpm with 3 motor sizes 8C6 9C5 9C4 9C1 1 4 8 12 16 20 30 40 50 60 70 80 90 100 Nm 9C1 8C6 Torque range 9C4 9C5 © ABB Group April 23, 2017 | Slide 18

9C Main characteristics Operating mode Torque constant Several nominal speed frm 2000 to 6000 rpm Connections Power and signal connectors Certifications CE UL Label Bar code Serial number Electrical data Feedback data Brake data Certification © ABB Group April 23, 2017 | Slide 19

Optical sinusoidal encoder 1Vpp Digital multiturn absolute encoder 9C Main accessories 9C servomotors are available with the main feedback device and brakes Resolver Optical sinusoidal encoder 1Vpp Digital multiturn absolute encoder Spring or magnetic brake © ABB Group April 23, 2017 | Slide 20

9C Global offer Package solution 9C with the ACSM1 is best solution for machinery application MC Size tool to select right motor/drive matching Packing Single packing Motor stock 300 standard motors stocked in the Menden Europe central stock Menden, Germany Central Stock Europe © ABB Group April 23, 2017 | Slide 21

© ABB Group April 23, 2017 | Slide 22