Products from Rice Husk Next. Introduction Rice husk is major by-product of paddy processing. The rice husk accounts for about one fifth of the paddy.

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Presentation transcript:

Products from Rice Husk Next

Introduction Rice husk is major by-product of paddy processing. The rice husk accounts for about one fifth of the paddy produced, on weight basis. Estimated annual production of rice husk is about 20 m tonnes. Economic utilization of this by-product is highly desirable. Next End Products from Rice Husk

Constituents of rice husk The main constituents of rice husk are cellulose, pentosan, lignin and silica. All these constituents have valuable industrial applications. Pentosan is considered a good source for furfural production. Amorphous silica is a very good source for preparation of pure silicon and a number of silicon compounds such as silicon carbide, silicon nitride, cement, ceramic and other silicate materials. Cellulose is raw material for pulp and paper making. End Previous Next Products from Rice Husk

Properties of Rice Husk Rice hull has thermal conductivity of about W/(m.°C), which is comparable with thermal conductivity of excellent insulating materials. Energy content of rice hull is MJ/kg at 14% moisture content. In terms of nutrients, it has less than 10% total digestible nutrients. Rice hull has a bulk density of kg/m 3. End Previous Next Products from Rice Husk

Uses of Rice Husk Fuel Building material (Fibre boards) Ash and pure silica Production of furfural Cattle feed End Previous Next Products from Rice Husk

Fuel Use of Rice Husk Traditionally, it has been mostly used as a fuel to provide energy for rice mill operation. However, most of the furnace designs convert only about half of the available energy in husk to the use. The remaining heat potential remains in its fixed carbon portion, which creates a disposal problem also. Several researchers have conducted various studies related to combustion of rice husk to utilize maximum energy and to produce better grade residue. Products from Rice Husk End Previous Next

Production of white ash Rice husk-ash is a unique source of high-grade amorphous silica. The silica present in rice husk, being of biogenic origin, is inherently amorphous. Normally, controlled combustion below 700°C yields white ash with amorphous silica. Amorphous silica obtained from rice husk is chemically active and hence a very useful product. At higher temperatures, it undergoes a phase change resulting into crystalline forms of silica. Products from Rice Husk End Previous Next

Vertical electric furnace 1 Furnace 2 Cover 3 Exhaust pipe 4 Thermocouple 5 Thermocouple 6 Relay contactor 7 ON-OFF Switch 8 Temperature controller cum indicator 9 Temperature indicator 10 Energy meter Also rice husk contains mineral impurities which can be removed by treatment with acid solution. Acid treated husk produces completely white and amorphous ash on controlled combustion in a furnace. Products from Rice Husk End Previous Next

Production of furfural Furfural from rice husk can be prepared by acid hydrolysis using sulphuric acid (<0.5M) and super heated water at 185°C. Furfural products can replace formaldehyde in phenol- formaldehyde resins and can form chemically inert materials useful in a number of products such as the manufacture of corrosion resistant pipes. Furfural resin is also used to dissolve the undesirable constituents of lubricating oil. Products from Rice Husk End Previous Next

Fibre boards For binderless boards, the powdered rice husk ( mm) mixed with 5-8% (by weight) concentrated sulphuric acid should be sun dried. The dried powder can be pressed at kg/cm 2 for min at 165°C or min at °C to form the board. Board using binder can be made by mixing rice hull powder ( mm at 4-6% moisture content) with 7-8% (by wt.) phenol-formaldehyde resin, dried in the sun, and molded in a hydraulic press into 1 mm thick board by pressing 1 min at °C. Products from Rice Husk End Previous Next

Rice husk as feed Rice hull forms the major part of the concentrate fed to the cattle in India. However, it is low in total digestible nutrient level. It is suggested that the level of husk should not exceed more than 15% in cattle, and 25% in lambs. To improve the digestibility of husk, some treatments like treatment with alkali (NaOH), fermentation is suggested. Products from Rice Husk Next Previous End

Densification of rice hull Rice hull has a low bulk density of kg/m 3 making its unsuitable for economic utilization. A recent technique of block making developed at IARI, New Delhi has shown a great promise for increasing its density manifold and thereby reducing cost on handling, transportation, storage and processing. Products from Rice Husk End Previous