Group #16 Equipment Design: Pultrusion Machine Team Members Benji Parks Brent Langille Kurtis Gillis Mark MacIsaac Matt Swinkels Supervisors Dr. A. Kalamkarov.

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Presentation transcript:

Group #16 Equipment Design: Pultrusion Machine Team Members Benji Parks Brent Langille Kurtis Gillis Mark MacIsaac Matt Swinkels Supervisors Dr. A. Kalamkarov Dr. A. Georgiades Client Smart Materials Lab Dalhousie University

Pultrusion Process

Smart Materials Pultrusion Machine

Formation of the Rod

Resin Bath Reduce the Complications Associated with Current method A Mechanical Means of Raising and Lowering the Bath The Problem The Solution

Requirements Single Person Operation Lightweight Durable Simple Detachable Fit Existing Machine Inexpensive Materials

Final Bath Design Arms - Steel - Parallel - Equal Length - Offset Bath / Tray - Sheet Metal Actual picture

Final Bath Design

Arms - Steel Flat Bar - Parallel - Equal Length - Offset Bath / Tray - Sheet Metal Actual picture

The Bath Movie

Cut-Off Saw Design a Saw to Cut the Rods Without Stopping the Pultrusion Machine A Translating Cut-off saw The Problem The Solution

Requirements Single Person Operation Robust Simple Fit Existing Machine Inexpensive Safety

Final Saw Design - Clamp onto Rod - Translate with Rod - Cut Rod - Release Rod - Return Actual Pic Method

The Clamp Solid edge picture Actual Picture

Sliding Track Solid edge picture Actual Picture

The Spring 2 Actual Pictures

Problems Encountered Pretty Block

Cut Off Movie # 2

Sensor Saw Design a Saw to Cut Through the Rod and Stop on Protective Rubber Sheath Twin Bladed Saw The Problem The Solution

Requirements Cut Rod Without Cutting Sensor Safety Pic of sensor

Sensor Saw Design Picture of design

Obstacles to Overcome Determining the Interface Between the Rod and the Plastic Sheath Method of Cutting Rotating the Rod

Sensing the Interface Charging the Blade Electrically Conductive Sheath Twin Bladed Saw

Picture of brush on blade

Picture of Twin bladed saw

Method of Cutting Radial Arm Vs Table Saw Translation

Picture of design

Picture of Spring Set up

Linear Actuator Speed to 20 inches / sec 2, 4, and 8 inch Strokes Bi-directional Ultramotion Smart Bug

Method of Cutting Radial Arm Vs Table Saw Translation Rod Rotation

Picture of the Chuck The Chuck

Picture of Design

What Gobinda Thinks Thumbs up from Gobinda Picture

Questions ?

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