Defect Scanning & Software Solutions KNITTING Defect Scanning & Software Solutions

Basic Components of Solution Defect Scanner F-500 control unit Rs-485 Communication Network Application & Database Server Software

Component Overview – Defect Scanner Infrared based Scanner Scanning at every 5Milli Second Scanner size based on Machine Dia Auto defect identification Real-time communication to control Unit Flexible mounting options

F-500 Control Unit Self-Calibration Sensitivity Selection Option Fixed pre-determined number of machine revolutions. After an error in the calibration Scanner malfunction After re-enabling scanner Sensitivity Selection Option High, Medium & Low Contd…..

F-500 Control Unit Defect Punching Options for 5 defects Broken needle, Hole, Drop, Stain & Press-off Various Status LED Displays Control Unit, Defect, Power & Communication Other Keys Pre-change of style Other Stops Real-Time communication to Server/Software

F-500 Control Unit Solid state outputs Optically isolated inputs and outputs System self test 10 Year battery backed memory Programmed to be extremely user-friendly Liquid-proof cable strain reliefs 230/115v AC operation on machine power

Software Plan Order Booking Order Cancellation Yarn Receipts Entry Yarn Issue Style to machine allocation Entry Daily Production Inspection & Wastage Group Mill stock Allocation Contd…

Software Plan Contd… 9. Delivery Allocation 10. Gate pass Generation 11. Delivery Challan (ASSM & GROUP MILLS) 12. Invoice Generation (ASSM & GROUP MILLS) 13. Advance Payment for Agents 14. Agent payments 15. Customer payment Receipts

Reports Order Acknowledgement Report Month/Week Wise Order Report Order Status Report Yarn Stock report Daily Production report, shift/all shifts, between dates Mill Efficiency Report day/week/month Machine Efficiency Report

Reports Contd…. Defect report Fabric stock report Delivery report Allocation report Pending payments Payment Receipts Invoice/DC/Gatepass Integration RG1/ER1 & other statutory Reports Integration

Key Features of this Solution Complete Automation of Business transactions Multiple reports Generated easily Automatic capturing of production Information Automatic capturing of stock Information Machine based production Information Shift based production information Style based production information

Key Features of this Solution Automatic Defect Detection Defect logging Option Machine Utilization Machine Efficiency Automatic Fabric Quality Report Pre-determined stoppage On-line Monitoring

Key Benefits Increased fabric Quality Reduced Fabric Wastage Increased Fabric Realization% Possible reduction of manpower at Inspection Increased Production Real-time status of Production Better Control over production

Key Benefits Contd…. ROI in 7 Months Easy statutory compliance reports Easy Report Generation Your customers will enjoy great fabric quality, and you will enjoy new orders, and new customers

Communication Architecture