Real Time Data As A Corporate Asset Presenters: Steve Browder John Rodgers.

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Presentation transcript:

Real Time Data As A Corporate Asset Presenters: Steve Browder John Rodgers

16,700 miles of pipeline 44 storage fields Transmission Segment

WV VA KY NC NY PA OH TN MD NJ 12,500 miles of pipeline 140 compressor stations 585,000 horsepower of compression 220 Bcf working gas storage capacity in 44 fields 4.5 Bcf peak day storage deliverability 1.2 Tcf annual throughput 7.3 Bcf peak day deliverability

WV VA KY NC NY PA OH TN MD NJ SCADA Data SCADA Data SCADA Data SCADA Data SCADA Data Attributes Valve Position Line Pressure Engine Status etc... SCADA Primary Users - Gas Control Users Location - Charleston, WV Number of Sites Data Granularity - 2 Minutes

WV VA KY NC NY PA OH TN MD NJ EM Data EM Data EM Data EM Data Attributes Flow Total Specific Gravity BTU etc... EM Primary Users - Gas Measurement Users Location - Charleston, WV Number of Sites Data Granularity - 1 Hour

WV VA KY NC NY PA OH TN MD NJ Oil Pressure Run Hours RPM etc... Attributes CompressorAutomationData CompressorAutomationData CompressorAutomationData CompressorAutomationData CompressorAutomationData Compressor Automation Primary Users - Station Employees Users Location - System Wide Number of Sites Data Granularity - Sub-Second

WV VA KY NC NY PA OH TN MD NJ SCADA Data SCADA Data SCADA Data EM Data EM Data EM Data Real Time Systems PI SCADAEM Charleston WV

WV VA KY NC NY PA OH MD NJ PI Users Field Gas Control Facility Planning Modeling EnvironmentalTurbine Monitoring

WV VA KY NC NY PA OH TN MD NJ SCADA Data SCADA Data SCADA Data SCADA Data SCADA Data Attributes Valve Position Line Pressure Engine Status etc... CompressorAutomationData Oil Pressure Run Hours RPM etc... Attributes CompressorAutomationData CompressorAutomationData CompressorAutomationData EM Data EM Data EM Data EM Data Attributes Gas Flow Total Specific Gravity BTU etc... Real Time Systems

WV VA KY NC NY PA OH TN MD NJ CompressorAutomationData SCADA Data EM Data SCADA Data CompressorAutomationData EM Data Infamous IT “Black Box” Solution

Columbia Gas Transmission Users and Business Applications Convert Data to Information Disclaimer: The name “POPTARTS” does not reflect the views of management and therefore will only be used as an internal engineering name. Data Abstraction I/O Abstraction Communication Black Box 3 Layers f I resentation ags cross eal ime ystems

Columbia SCADA Device Bristol Babcock Compressor Automation Device Columbia EM Device ACME Device Communication Layer OPEN BSI Driver MBS100 Driver ACME Driver OPC Driver Purpose Support for Low Cost Field Devices with non-standard data Support for Low Cost Field Devices with non-standard communications Input 5 Analog Input 9 Analog Input 6 Discrete Input 4 Discrete Input 7 Analog Input 8 Analog Input 3 Discrete Inputs

SCADA Compressor Automation EM ACME Communication Layer MBS100 OPC ACME OPEN BSI Inputs I/O Abstraction Layer EM Database Layout Analog Input 1 = EM Device Input 9 Analog Input 2 = EM Device Input 5 Discrete Input 1 = EM Device Input 6 SCADA Database Layout Analog Input 1 = SCADA Device Input 7 Analog Input 2 = SCADA Device Input 8 Discrete Input 1 = SCADA Device Input 3 Discrete Input 2 = SCADA Device Input 4 ACME Database Layout Bristol Babcock Database Layout Analog Input 1 =...

SCADA Compressor Automation EM ACME Communication Layer MBS100 OPC ACME OPEN BSI I/O Abstraction Layer EM Database Layout ACME Database Layout SCADA Database Layout Bristol Babcock Database Layout Inputs Purpose Remove Field Device Database Layout from Business Applications Separate Business Requirements and Field Device Requirements Opportunity to Automate Field Device Configuration

SCADA Compressor Automation EM ACME Communication Layer MBS100 OPC ACME OPEN BSI I/O Abstraction Layer EM Database Layout ACME Database Layout SCADA Database Layout Bristol Babcock Database Layout Inputs Data Abstraction Layer Location.FacilityType.EquipmentGroup…Attribute Inputs Artemas.CS.Compression.Unit1.RunHours = Bristol Database Analog Input 3 Artemas.MR StaticPressure = EM Database Analog Input 4 Artemas.MR Run1.StaticPressure = EM Database Analog Input 5 Artemas.MR StaticPressure = SCADA Database Analog Input 12 Artemas.CS.Compression.Unit1.RPM Artemas.CS.Compression.Unit1.Status = SCADA Database Discrete Input 7 = Bristol Database Analog Input 9

Data Abstraction Layer Artemas.CS.Compression.Unit1.RPM = Bristol Database Analog Input9 Artemas.CS.Compression.Unit1.Status = SCADA Database Discrete Input 7 Artemas.CS.Compression.Unit1.RunHours = Bristol Database Analog Input 3 Artemas.MR StaticPressure = EM Database Analog Input 4 Artemas.MR Run1.StaticPressure = EM Database Analog Input 5 Artemas.MR StaticPressure = SCADA Database Analog Input 12 SCADA Compressor Automation EM ACME Communication Layer MBS100 OPC ACME OPEN BSI I/O Abstraction Layer EM Database Layout ACME Database Layout SCADA Database Layout Bristol Babcock Database Layout Inputs Location.FacilityType.EquipmentGroup…Attribute Inputs ACME Database Analog Input 10 ACME Database Discrete Input 3

SCADA Compressor Automation EM ACME Communication Layer MBS100 OPC ACME OPEN BSI I/O Abstraction Layer EM Database Layout ACME Database Layout SCADA Database Layout Bristol Babcock Database Layout Inputs Data Abstraction Layer Inputs Data In Real Time PI Real Time Data Self Scheduling

SCADA Compressor Automation EM ACME Inputs Communication Layer MBS100 OPC ACME OPEN BSI I/O Abstraction Layer EM Database Layout ACME Database Layout SCADA Database Layout Bristol Babcock Database Layout Data Abstraction Layer Location.FacilityType.EquipmentGroup…Attribute = PI Tag Name COM/DCOM, OPC Clients, ODBC, other PI Applications Process Book, Datalink Active View, API/SDK

Anticipated Uses Provide Efficiency data from Compressor Stations Support for Operations Optimization Support for Reliability Centered Maintenance Support for Standards Increased Remote Monitoring by Field Personnel Support for External Customer Access Communication Layer MBS100 OPC ACME OPEN BSI I/O Abstraction Layer EM Database Layout ACME Database Layout SCADA Database Layout Bristol Babcock Database Layout Data Abstraction Layer Location.FacilityType.EquipmentGroup…Attribute

The object model provides for an unambiguous namespace that is easily navigable by users familiar with the physical assets and equipment. PI provides a proven and reliable archive for vast quantities of operational data. PI desktop tools permit us to utilize our existing investment in Microsoft operating systems and office applications. Standards such as COM/DCOM, ODBC, and OPC will drastically simplify the task of interfacing both legacy and new applications to real time operational data. Our experience suggests that the most valuable uses for this data are not yet known and will not appear until after several months of data have been archived. These uses will provide the value of real time data as a corporate asset. Conclusion

Questions With Answers Product used to implement POPTARTS? OA Enterprise by Wellspring Solutions Inc. integrated with the PI historian using the PI SDK/API. Project Sponsors/Drivers? IT Infrastructure Project. Project Timeframe? This year implement namespace and start using PI tools for access. Questions Without Answers How many POPTARTS boxes? Where will they be located? What Granularity of Data is needed? Will the current PI tools support our new namespace?