MORFI MOLDS Ltd. CERN – GREEK INDUSTRY DAY November 3-4, 2014
MORFI MOLDS Ltd. in a snapshot... Founded in 2008 Manufactures injection molds and high precision machine parts Situated in 1200 sqm at Kalyvia, Attica, Greece Annual turnover of 1.6 million Euros Turnover constantly rising since full-time employees Operates under ISO 9001/2008
MORFI MOLDS Ltd. Design department features … Specialised staff comprising 2 MEng Mechanical Engineers and 2 experienced designers 1 CAD/CAM workstation equipped with NX7 Unigraphics 2 CAD/CAM workstations equipped with Pro-Engineer Wildfire workstations running ANSYS Multiphysics for FEA 1 workstation running Geomagic for inverse engineering and surface mapping applications
MORFI MOLDS Ltd. CNC machine shop features... 2 Mazak machining centres (4-axis) 2 HAAS machining centres (3-axis) 2 Mazak turning centres
MORFI MOLDS Ltd. Conventional machine shop features... 2 Lathes 3 Milling machines 2 Surface grinding machines 2 Drilling machines 1 EDM machine 1 Sand-blasting machine
MORFI MOLDS Ltd. Quality control department features … Specialised staff comprising 1 Mechanical Engineer A temperature / humidity controlled room 1 TESA MicroHite CMM machine A complete collection of calipers,inside/outside micrometers, height gauges, thread gauges etc.
Over its six years of operation MORFI MOLDS Ltd. has produced among other things …
Close tolerances and intricate shapes on aluminium
On percipitation hardened stainless steel
On 316 mild stainless steel
On hardened tool steel (up to 62 HRC)
On copper (OFC)
On copper for EDM electrodes
On exotic materials such as beryllium bronze
In 2013 MORFI MOLDS Ltd. proceeded to a strategic cooperation with the Machine Design Lab. of the NTUA …
… enhancing further its dimensional accuracy capabilities through: 1.Use of a KISTLER dynamometer to calibrate tool loads on the workpiece 2.Use special in-house developed routines on ANSYS Multiphysics to predict and optimise the rigidity of the tool-work-fixer system 3.Optimise tool selection, geometry and cutting conditions 4.Measure the resulting shape and individual features of the workpiece on the spot by the FARO-Arm portable CMM system
Measuring machining tolerances on the spot
… yields supreme versatility, production enhancement and cost savings
On a ±1μm over an ergosphere of 200mm up to ±6μm over an ergosphere of 2000mm
Satisfied clients of the company include: THALES BIC Colgate Intracom Theon Sensors Rheinmetall Bayer Castrol BP Johnson & Johnson SHELL Castrol P&G Unilever
Thank you for your attention