Introduction Connected to existing Benton Hall via skywalk Size: 103,154 SF above grade on 4 levels 82,661 SF below grade parking on 3 levels Cost: $23,651,159.

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Presentation transcript:

Introduction Connected to existing Benton Hall via skywalk Size: 103,154 SF above grade on 4 levels 82,661 SF below grade parking on 3 levels Cost: $23,651,159 Constructed: Oct – Jan Delivery Method: Design-Bid-Build General Contractor: Monarch Construction Architect: Burt Hill Kosar Rittleman Associates Structural Engineer: THP Limited Building Background Project Goals Structural Depth Building Enclosures Breadth Construction Management Breadth Conclusions

Introduction Structural Depth Substructure Ground Floor and Garage 2-way C.I.P. slab with drop panels Building Enclosures Breadth Construction Management Breadth Conclusions Existing Conditions Proposed Redesign Ground Floor Framing Plan

Introduction Structural Depth Superstructure 1 st, 2 nd, Mechanical, and Roof Levels 3½” Composite slab on 3” composite deck on steel frame structure Building Enclosures Breadth Construction Management Breadth Conclusions Existing Conditions Proposed Redesign First Floor Framing Plan

Introduction Structural Depth Goals and Design Constraints Accelerated construction schedule Decrease or maintain cost Do not change architecture Maintain floor-to-ceiling and total heights Building Enclosures Breadth Construction Management Breadth Conclusions Existing Conditions Proposed Redesign Method Prefabricated structure Precast concrete hollowcore floor planks Supported on similar steel frame 10” Hollowcore Plank with 2” Concrete Topping ECHO by Nitterhouse Concrete Products, Inc.

Introduction Structural Depth Building Enclosures Breadth Construction Management Breadth Conclusions Existing Conditions Proposed Redesign 10” Hollowcore Plank with 2” Concrete Topping ECHO by Nitterhouse Concrete Products, Inc.

Introduction Structural Depth Building Enclosures Breadth Construction Management Breadth Conclusions Existing Conditions Proposed Redesign

Introduction Structural Depth Building Enclosures Breadth Construction Management Breadth Conclusions Existing Conditions Proposed Redesign First Floor Framing Plan

Introduction Structural Depth Building Enclosures Breadth Construction Management Breadth Conclusions Existing Conditions Proposed Redesign First Floor Framing Plan

Introduction Structural Depth Building Enclosures Breadth Construction Management Breadth Conclusions Existing Conditions Proposed Redesign First Floor Framing Plan Resized Frame C Original Frame C Moment Frame

Introduction Structural Depth Building Enclosures Breadth Construction Management Breadth Conclusions Existing Conditions Proposed Redesign First Floor Framing Plan Resized Braced Frames Original Braced Frames Braced FrameMoment Frame

Introduction Structural Depth Building Enclosures Breadth Construction Management Breadth Conclusions Existing Conditions Proposed Redesign Moment Frame C Deflection Under Seismic Loading Braced Frame 3 Deflection Under Seismic Loading

Introduction Structural Depth Building Enclosures Breadth Construction Management Breadth Conclusions Existing Conditions Proposed Redesign Typical Wall Section

Introduction Structural Depth Building Enclosures Breadth Existing Conditions Proposed Redesign Construction Management Breadth Conclusions Goals Accelerated construction schedule Decrease or maintain cost Minimize architectural effects Retain thermal properties Method Prefabricated wall panels Precast concrete insulated sandwich panels

Introduction Structural Depth Building Enclosures Breadth Existing Conditions Proposed Redesign Panel Cross SectionTypical 12’ Wall Panel Thin Brick provides look of traditional brick veneer Panel Stripping ConfigurationPanel Erection Construction Management Breadth Conclusions

Introduction Structural Depth Building Enclosures Breadth Existing Conditions Proposed Redesign Panel Cross SectionTypical 12’ Wall Panel Existing Wall R-Values Construction Management Breadth Conclusions Proposed Wall R-Values

Introduction Structural Depth Building Enclosures Breadth Construction Management Breadth Cost Comparison Schedule Comparison Conclusions Additional Cost = $218,650 = 14.4% Increase If hollowcore is supported by top flange of girder, eliminates approximately $1.83/SF, for a new total cost of $1,572,228, only a $57,065 increase (3.8%)

Introduction Structural Depth Building Enclosures Breadth Construction Management Breadth Cost Comparison Schedule Comparison Conclusions Additional Cost = $212,017 = 36.7% Increase Cost of panel quoted by Nitterhouse Concrete Products, Inc. to be $29.00/SF including overhead and profit, which was approximated to be 30% Labor cost calculated by the rate of a steel erection crew (C-11) erecting 12 panels/day

Introduction Structural Depth Building Enclosures Breadth Construction Management Breadth Cost Comparison Schedule Comparison Conclusions Approximately 5 weeks saved from critical path Subcontractors in the building interior sooner Increased flexibility from addition of float time

Introduction Structural Depth Building Enclosures Breadth Construction Management Breadth Conclusions Further Considerations Final Recommendations Acknowledgements Questions Project circumstances and local practices Impact on garage structure and foundations Increase structural sandwich to eliminate hollowcore supporting plates Fabrication lead times Full vibration and acoustical analysis of hollowcore planks Transfer beam on northern wall for wall panels Change of substructure to precast concrete

Introduction Structural Depth Building Enclosures Breadth Construction Management Breadth Conclusions Further Considerations Final Recommendations Acknowledgements Questions Project circumstances and local practices Impact on garage structure and foundations Increase structural sandwich to eliminate hollowcore supporting plates Fabrication lead times Full vibration and acoustical analysis of hollowcore planks Transfer beam on northern wall for wall panels Change of substructure to precast concrete All goals met except cost control Current structural and wall systems best for the project No time constraints so accelerated schedule not a necessity No direct advantage to justify increased cost

Introduction Structural Depth Building Enclosures Breadth Construction Management Breadth Conclusions Further Considerations Final Recommendations Acknowledgements Questions My parents – Victoria and Edward Kirk Miami University of Ohio Steve Nearhoof and Alex Wing – Burt Hill John Jones, Bart Staley, Mike Thomas, Cliff Miles – Nitterhouse Concrete Products, Inc. Dr. Andres Lepage, Dr. John Messner – PSU AE Industry professionals Fellow students All goals met except cost control Current structural and wall systems best for the project No time constraints so accelerated schedule not a necessity No direct advantage to justify increased cost

Introduction Structural Depth Building Enclosures Breadth Construction Management Breadth Conclusions Further Considerations Final Recommendations Acknowledgements Questions My parents – Victoria and Edward Kirk Miami University of Ohio Steve Nearhoof and Alex Wing – Burt Hill John Jones, Bart Staley, Mike Thomas, Cliff Miles – Nitterhouse Concrete Products, Inc. Dr. Andres Lepage, Dr. John Messner – PSU AE Industry professionals Fellow students

Introduction Structural Depth Building Enclosures Breadth Existing Conditions Proposed Redesign Panel Cross SectionTypical 12’ Wall Panel PSA Slotted Insert by JVI4-Way Adjustment Connection at Column Construction Management Breadth Conclusions

Introduction Structural Depth Goals and Design Constraints Accelerated construction schedule Decrease or maintain cost Do not change architecture Maintain floor-to-ceiling and total heights Building Enclosures Breadth Construction Management Breadth Conclusions Existing Conditions Proposed Redesign Method Prefabricated structure Precast concrete hollowcore floor planks Supported on similar steel frame Dead Loads Live Loads

Introduction Structural Depth Building Enclosures Breadth Construction Management Breadth Conclusions Existing Conditions Proposed Redesign First Floor Framing Plan N-S Braced Frame DistributionE-W Moment Frame Distribution