Optimization of a 1974 VW Electric Bug Michael Boyle Michael LaBeach Andrew Magaletti Rabei Rabei.

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Presentation transcript:

Optimization of a 1974 VW Electric Bug Michael Boyle Michael LaBeach Andrew Magaletti Rabei Rabei

Project Problems Hills Hills Speed Speed Range Range Lights Lights Interior Interior

Project Specifications Increase Torque Increase Torque Increase Speed Increase Speed Increase Range Increase Range Distribute Weight Distribute Weight

Design Concept Battery Cage Battery Cage 24V Field Charge 24V Field Charge Battery Configuration Battery Configuration Rejuvenated Batteries Rejuvenated Batteries Heat Sinks on Controller Heat Sinks on Controller Air Induction for Motor Air Induction for Motor Hydrogen Ventilation Hydrogen Ventilation

Battery Cage Design Design Material Material Cost Cost Efficiency Efficiency

Battery Cage Analysis

Battery Cage Stress Analysis Stress Analysis Displacement Analysis

Battery Configuration Addition of 6 batteries Addition of 6 batteries Increases range Increases range Series/Parallel Series/Parallel Field Voltage Pack Field Voltage Pack Increases speed Increases speed Increases torque Increases torque

Range - Calculations

Speed - Calculations

Battery Rejuvenation Rob Matthies Rob Matthies Process Process Analyze Battery Analyze Battery Recondition Battery Recondition Battery

Rejuvenation Process Analyze Battery Analyze Battery Determine discharge rate Determine discharge rate Natural voltage Natural voltage

Rejuvenation Process Recondition Battery Recondition Battery Use a battery reconditioner Use a battery reconditioner Shake battery Shake battery Charge, Discharge and Repeat Charge, Discharge and Repeat Good Battery Good Battery

Heat Sink Regulating Controller Temperature Regulating Controller Temperature

Motor Air Induction Keep motor cool at 96V Keep motor cool at 96V Size of fan Size of fan

Hydrogen Ventilation Fan Size Fan Size Fan Mounting Fan Mounting

Cost Analysis

Conversion Manual

Conclusion Specifications met Specifications met Under Budget Under Budget

Future Plans Battery revival Battery revival Shaker Table Shaker Table Order Parts Order Parts Heat Transfer Analysis Heat Transfer Analysis Finalize Cage Design Finalize Cage Design

References Brant, Bob. Build Your Own Electric Vehicle. TBA Books, Blue Ridge Summit, PA “Evalbum”, (11/6/08), Barkley, Michael.(9/10/08) “Mitsubishi Eclipse Conversion”, (TexomaEV.com) (Accessed: 9/26/08)

Acknowledgements Rob Matthies Rob Matthies Dr. Hollis Dr. Hollis Andrew Park Andrew Park Michael Barkley Michael Barkley Dr. Clark Dr. Clark