Dave Markwordt, Bill Grimley, Tom Logan

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Presentation transcript:

Dave Markwordt, Bill Grimley, Tom Logan Smart LDAR: October 30, 2002 Dave Markwordt, Bill Grimley, Tom Logan

Outline Fugitive Emissions & Why We Control Them What is Smart LDAR? The Smart LDAR Instrument Regulatory Issues with Smart LDAR Next Steps

Fugitive Emissions Routine leakage from valves, pumps, flanges, connectors, etc. Can aggregate to significant tonnage Can be hazardous air pollutants with direct health impact Can be controlled by equipment design or, more commonly, leak detection & repair programs

Most current LDAR programs require visiting every component regularly (e.g.. monthly).

84% of emissions come from 0.13% of components Most equipment doesn’t leak Taback et al., 1997, API Publ 310, “Analysis of Refinery Screening Data”

What Is Smart LDAR? Smart Leak Detection And Repair is nothing more than the efficient locating and repair of the relatively small number of leaky valves, pumps, connectors, etc., in a large population of process equipment.

Smart LDAR Conceptual Framework Use remote sensing technology to quickly & economically identify significant leakers Scan often enough to catch significant leakers before emissions accumulate Repair (same as existing program)

Smart LDAR Conceptual Framework (cont.) Tradeoffs include: More frequent detection scans but fewer repairs (don’t repair little leakers) More expensive equipment but less manpower for inspection and less repair cost (?)

Smart LDAR Instrument API helping develop (with DOE & EPA) Backscatter Absorption Gas Imaging (BAGI) by LIS BAGI scans laser over imaged area Reflected laser captured by camera to form image of area Target gas absorbs laser and image appears black

Instrument Development Commercial product: GasVue from Laser Imaging Systems Uses CO2 laser to see SF6 Being adapted by Sandia National Labs Changing to PPLN laser to look at H-C bond stretch (periodically-polled Lithium Niobate) Making man-portable and intrinsically safe Issues include laser power, battery life, weight Largely paid for by DOE & EPA

Shoulder-mounted camera Backpack power/control unit

Does Instrument Work? 1998 petrochem plant test 1999 refinery test 2001 laboratory tests 2002 refinery test delayed due to instrument problems Various glitches & gremlins in the system Fully expect to establish reliable field detection limit

Smart LDAR Regulatory Progress 2000 report established “equivalence” criteria between Smart LDAR and Method 21 Required sophisticated Monte Carlo analysis Determined relationship between frequency of scan and required reliable detection limit

Open Issues / Next Steps Reliability in field use Detection limit and subjectivity of interpretation Standardized Procedures &Recordkeeping Commercial availability of BAGI units Alternative technologies development

Summary Significant incentives exist to continue developing Smart LDAR technologies & regulations Laser BAGI technology poised to achieve field demonstration status for a man-portable unit All participants in this multi-stakeholder, multi-disciplinary effort are optimistic of a successful conclusion.