EE and SE Installation Wolfgang Funk - CERN CMS 11/9/ ) Introduction 2.) Installation scenario 3.) SE schedule, manpower, cost estimates 4.) EE schedule, manpower, cost estimates 5.) Conclusion
Introduction : Wolfgang Funk - CERN CMS 11/9/20022 SE (preShower Endcap) Each SE is a donut-shaped disk of 2.5 tons SEs have to be installed before beampipe in ’06 according to V33 SEs arrive fully tested at SX5 Preliminary installation of SE on EE Dummies to debug EE (Ecal Endcap) Each EE consists of 2 Dees Each Dee is a half-disk of 12 tons (incl. frame), installation after beampipe possible Dees arrive fully tested and in up-right position at SX5 after test mounting at assembly area HE = HCAL Endcap, HF = HCAL Forward
EE and SE: Wolfgang Funk - CERN CMS 11/9/20023 EE SE
EE Dummy Mounting Wolfgang Funk - CERN CMS 11/9/20024 Raisers EE platform
EE Platform Wolfgang Funk - CERN CMS 11/9/20025 SE table
SE and its Support Frame Wolfgang Funk - CERN CMS 11/9/20026
SE Preliminary Installation Parking position of SE Wolfgang Funk - CERN CMS 11/9/20027 Dummy EE
EE+ Lowering Wolfgang Funk - CERN CMS 11/9/20028 Second shaft
EE Final Installation Wolfgang Funk - CERN CMS 11/9/20029 SE in parking position
SE Final Installation Wolfgang Funk - CERN CMS 11/9/ EE SE
Wolfgang Funk - CERN CMS 11/9/ Dates: Jun. 06 (12 working days) for SE+ and SE- Mechanical installation: 1day/SE Electrical installation and testing: ~week/SE Manpower: point 5 Support Team, technicians, engineers and physicists from collaboration institutes (3+3) (no hired manpower needed) Installation tools: 2 frames and 1 lifting gear <40K schematic drawings existing SE table is part of EE platform HF raisers (time to build up raisertower: 2h) Schedule, Manpower and Cost Estimates (SE):
Wolfgang Funk - CERN CMS 11/9/ Services from patch panels onwards: cabling link person cooling link person 40 patch panels /SE per patch panel: 2 LV cables, 1 HV cable, 1 DCS cable inside cooled cable trays cable trays used as well for EE services 10 fiber cables/SE, 4 cooling pipes/SE Manpower for cabling from CMS cabling team Cabling already done in 2004/2005 Schedule, Manpower and Cost Estimates (SE)(2):
Wolfgang Funk - CERN CMS 11/9/ Dates: Jan. 07 (2 months) for EE+ and EE- Mechanical, electrical installation including testing: 2 weeks/EE ’’Flying’’ test system: (used for EB, as well) with cooling, HV, LV and fibers connected to patch panels (2/Dee) Manpower: point 5 Support Team, technicians, engineers and physicists from collaboration institutes (3+3) (no hired manpower needed) Installation tools: 4 Dummy Dees: ~100K (study underway) EE platform(s): (2X) 100K (drawings existing) HF raisers, Airpads are standard CMS If Dees are late: SE stays on Dummy EE, LHC shutdown period (2 months summer 07) could be used to install EE- or both (EE+, EE-) Schedule, Manpower and Cost Estimates (EE):
Wolfgang Funk - CERN CMS 11/9/ Services from patch panels onwards: cabling link person cooling link person 4 patch panels /Dee per patch panel: 1 cooling pipe, 34 LV cables, 4 HV cables, 3 fiber cables, DCS cables inside cooled cable trays cable trays used as well for SE services Manpower for cabling from CMS cabling team Cabling already done in 2004/2005 Schedule, Manpower and Cost Estimates (EE)(2):
Conclusion: Wolfgang Funk - CERN CMS 11/9/ Costs are accounted in costbook Installation is using only point 5 Support Team and institutional manpower (no hired manpower needed) Contingency plan exists Production drawings of installation tools have to be made Start of tooling production 2003 after EDR All tooling submitted for approval to TIS
EE Platform (2) Wolfgang Funk - CERN CMS 11/9/200216
Manpower Installation Costs EB point 5 Support Team, technicians, engineers and physicists from collaboration institutes (3+3) (no hired manpower needed) 500k Transport frames and rotation cage EE ’’ 200 (300)k Dummy EEs and platform(s) SE ’’ <40k Frames and lifting gear Manpower and Project Costs for Installation in SX5/UX5 Costs for cables and cabling in costbook, cabling done by general cabling team Wolfgang Funk - CERN CMS 11/9/200217