NSTX-U FWP 2015 Budget Planning Meeting-NSTX Upgrade Status- Ron Strykowsky – 4/10/ NSTX Upgrade Progress Overview Ron Strykowsky Erik Perry, Tim Stevenson, Larry Dudek, Steve Langish, Tom Egebo, Mike Williams and the NSTXU Project Team FWP FY2015 Budget Planning Meeting April 10, 2013 NSTX-U Supported by Culham Sci Ctr York U Chubu U Fukui U Hiroshima U Hyogo U Kyoto U Kyushu U Kyushu Tokai U NIFS Niigata U U Tokyo JAEA Inst for Nucl Res, Kiev Ioffe Inst TRINITI Chonbuk Natl U NFRI KAIST POSTECH Seoul Natl U ASIPP CIEMAT FOM Inst DIFFER ENEA, Frascati CEA, Cadarache IPP, Jülich IPP, Garching ASCR, Czech Rep Coll of Wm & Mary Columbia U CompX General Atomics FIU INL Johns Hopkins U LANL LLNL Lodestar MIT Lehigh U Nova Photonics Old Dominion ORNL PPPL Princeton U Purdue U SNL Think Tank, Inc. UC Davis UC Irvine UCLA UCSD U Colorado U Illinois U Maryland U Rochester U Tennessee U Tulsa U Washington U Wisconsin X Science LLC

NSTX-U FWP 2015 Budget Planning Meeting-NSTX Upgrade Status- Ron Strykowsky – 4/10/ Technical Progress Cost, schedule, risks Outline

NSTX-U FWP 2015 Budget Planning Meeting-NSTX Upgrade Status- Ron Strykowsky – 4/10/ Excellent safety record On schedule and cost Significant progress in the last year Excellent safety record On schedule and cost

NSTX-U FWP 2015 Budget Planning Meeting-NSTX Upgrade Status- Ron Strykowsky – 4/10/ Neutral beam installation ahead of schedule TIV valve installed on the front of the Neutral Beam 40 ton Neutral Beam move into the NSTX TC New vacuum vessel port installed Neutral Beam in final position Ready for connecting duct

NSTX-U FWP 2015 Budget Planning Meeting-NSTX Upgrade Status- Ron Strykowsky – 4/10/ Center Stack Fabrication & Assembly Proceeding Well Cooling tube soldered into inner TF conductor (completed ) Conductor being wrapped with fiberglass insulation Insulated conductor being placed into mold Assembled TF mold ready for Vacuum Pressure Impregnation (VPI) First Quadrant successfully VPI !

NSTX-U FWP 2015 Budget Planning Meeting-NSTX Upgrade Status- Ron Strykowsky – 4/10/ Centerstack casing delivered Forms the inner part of the vacuum vessel and houses the inner TF/OH magnet. 500 Inconel studs will added to the outside surfaces. 696 Tiles with diagnostics will then be mounted.

NSTX-U FWP 2015 Budget Planning Meeting-NSTX Upgrade Status- Ron Strykowsky – 4/10/ Plans Forward for Centerstack Components Components & Hardware – Flex connectors delivered – PF 1b,a,c coils- Awarded. Delivery July, August, October – PFC Tiles-delivered and being machined – Casing delivered Inner TF Bundle – VPI first Quadrant- Completed – VPI Full Bundle- July 2013 OH Solenoid – OH Conductor delivered – Begin winding OH solenoid- September 2013 – OH Mold Award. Delivery August – VPI OH – December 2013 Centerstack Assembly- – Delivery to NSTX TC April 2014

NSTX-U FWP 2015 Budget Planning Meeting-NSTX Upgrade Status- Ron Strykowsky – 4/10/ New CS Installation one year away! Completed center-stack assembly being lifted into the vacuum vessel Planned for April 2014

NSTX-U FWP 2015 Budget Planning Meeting-NSTX Upgrade Status- Ron Strykowsky – 4/10/ Machine modifications making good progress Umbrella Legs and Arch Reinforcement TF Outer Leg Supports Umbrella/TF Reinforcements

NSTX-U FWP 2015 Budget Planning Meeting-NSTX Upgrade Status- Ron Strykowsky – 4/10/ TF Coil Flag Replacement Machine modifications continued Neutral Beam Bay J/K Port Cap MPTS Bay L Port

NSTX-U FWP 2015 Budget Planning Meeting-NSTX Upgrade Status- Ron Strykowsky – 4/10/ Other Field work progressing well Davis-Bacon Services and Electrical work being bid NB High Voltage Enclosures (HVE’s) being prepared for transport to the Test Cell Cable tray installations on the north wall and labyrinth underway. Fabrication and leak checking of NB LHe cryo lines underway. Installation of new gas injection ports underway Fabrication of NB/TVPS duct components underway. Re-installation of cable trays and racks underway 2 New Outer TF Coils being fabricated Conductor Mold

NSTX-U FWP 2015 Budget Planning Meeting-NSTX Upgrade Status- Ron Strykowsky – 4/10/ Cost – CPI = 0.99 Schedule – SPI = 1.00 – Total float = 1 week to early finish PLUS 12 months to late finish CD-4 Completion – Forecast= September 22, 2014 – CD-4 Project Baseline (Early Finish)= September 30, 2014 – CD-4 DOE Milestone (Late Finish)= September 2015 BAC =$83.5 EAC= $ 84.8 TPC =94.3M Cost to date = $50.9 M 60% complete Contingency balance = 30% ($10.0M remaining) (27% at CD-2) Performance metrics good (1) (1) Through February 2013

NSTX-U FWP 2015 Budget Planning Meeting-NSTX Upgrade Status- Ron Strykowsky – 4/10/ Project Budget Consistent with CD-2 Plans and EAC

NSTX-U FWP 2015 Budget Planning Meeting-NSTX Upgrade Status- Ron Strykowsky – 4/10/ Project on Track for September 2014 Completion

NSTX-U FWP 2015 Budget Planning Meeting-NSTX Upgrade Status- Ron Strykowsky – 4/10/ Transition into operations- Planning underway Pre- operational test of subsystems (PTP’S) Activity Certification Committee (ACC) review DOE Readiness assessment (RA) Integrated system test procedure (ISTP) (per OP-NSTX- 02 rev 14) Commence Operations and run XP’s CD-4 Demonstrated Performance NSTX Program develop initial operation scenarios NSTX-U ISTP, Commissioning, and Startup will follow the same process as NSTX initial commissioning and startup from February 1999.

NSTX-U FWP 2015 Budget Planning Meeting-NSTX Upgrade Status- Ron Strykowsky – 4/10/ Near Term Risks & Uncertainties SCHEDULE – 1.Center Stack Assembly Planning workshop conducted. Increased fabrication times offset with 2 shift operations. 2.Vendor deliveries (e.g. Outer TF coils, PF 1 coils, OH mold) 3.Funding uncertainties and impact of a potential reduction in force on project schedule. TECHNICAL – 1.Centerstack VPI operations. First VPI successful! 5 more to follow.

NSTX-U FWP 2015 Budget Planning Meeting-NSTX Upgrade Status- Ron Strykowsky – 4/10/ NSTX Upgrade Summary Project risks identified and being worked The project continues to make good technical progress. The project is on schedule and cost. Planning for start-up underway

NSTX-U FWP 2015 Budget Planning Meeting-NSTX Upgrade Status- Ron Strykowsky – 4/10/ SUPPLEMENTAL MATERIAL

NSTX-U FWP 2015 Budget Planning Meeting-NSTX Upgrade Status- Ron Strykowsky – 4/10/ Project Milestones