27 Apr ‘06 1 Integrated Shipbuilding Environment (ISE) Overview April 27, 2006

27 Apr ‘06 2 ISE Background First NSRP major systems technology project Phase 1: Requirements definition and architecture for shipbuilding systems interoperability »March 1999 to December 1999 Phase 2: Deployment for Structure & Piping »March 2000 to December 2003 Phase 3: Deployment for HVAC & CPC Interfaces »October 2003 to October 2004 Phase 4: Current Project –Deployment of Ship Compartmentation –Deployment for Engineering Analysis –Prototype for Electrical –Prototype, Steel Processing with Rules Processing »April 2005 to July 2006

27 Apr ‘06 3 ISE Project Approach Develop and demonstrate tools that are low cost –can be selectively used by shipyards to support interoperability –capitalize on XML and related Internet technologies Flexibility is critical –allow shipyards to transform their data to/from common information model Drive development of international shipbuilding product data standards (e.g. STEP, PLIB) –Construct a single Shipbuilding Information Model –Demonstrate and educate U.S. shipbuilding community –Now approved international standards

27 Apr ‘06 4 ISE Architecture Accessible to large and small shipyards –Only system dependency is Web infrastructure –Utilizes open standards Innovative integration of STEP and XML technologies –Supports sharing of geometry & geometric product models Permissive (mediation) architecture –Lets each enterprise choose its own tool set Incorporated into CAD platforms used by U.S. shipbuilders ISE architecture represents an innovative, practical solution to the information interoperability challenge

27 Apr ‘06 5 The Navy and Shipbuilders Are Using Product Model Data Technology Product Model Data = 3-D CAD + definitions + other documentation Continued investment is key indication of value

27 Apr ‘06 6 This ship is used to locate and retrieve torpedoes and missile drones. It has a maximum payload capacity of 42 long tons which includes the deck cargo plus full liquids, full complement, and normal stores. This ship was selected because it is in-service, has a complete set of drawings available for distribution, and is: Approved for Public Release: Distribution Unlimited. The ISE Test Ship - TWR 841

27 Apr ‘06 7 Team Participants

27 Apr ‘06 8 ISE2 Demonstration 2 LEAPS 3 IntelliShip 1 FlagShip Foran SafeHull Supplier Parts Lib S IMSMART CAM (IPT) Tribon 14 ST-Viewer Database Deliverables CAM CAE 8 9 7a AutoCAD Pipe Stress CATIA 7b

27 Apr ‘06 9 Demo Scenario – AP216

27 Apr ‘06 10 Demo Scenario FORAN Structural Detailed Design FORAN Preliminary Design StandardsSeams & Butts structure, Internal Hull,Decks TWR ship TWR ship’s structure ready to be exported by FORAN-AP218 STEP Export translator Midship Section Calculations Selective STEP Export To ABS Finite Elements Calculations To EB Transverse Bulkheads To Central DB Whole Structure STRUCTURAL DETAILED DESIGN and STEP EXPORT

27 Apr ‘06 11 ISE Process CATIA V5 Tribon M2 ISE Detail Piping Design demonstration

27 Apr ‘06 12 Analysis (Simsmart ™) Analysis (Simsmart ™) Initial HVAC Design (ISDP) Initial HVAC Design (ISDP) Detailed Design Tool 1 (TRIBON) Detailed Design Tool 1 (TRIBON) Manufacturing (EB Sheet Metal) Manufacturing (EB Sheet Metal) Teaming Shipyard Detailed Design (FORAN) Teaming Shipyard Detailed Design (FORAN) Analysis Detailed Design Tool 2 (CATIA) Detailed Design Tool 2 (CATIA) Parts (CPC) Legend demonstrated discussed Order Material Parts (CPC) Parts (CPC) Parts Catalog CAD Tool ISE3 Demo Overview Parts (CPC) Parts (CPC) Analysis Tool Manufacturing

27 Apr ‘06 13 HVAC Demonstration

27 Apr ‘06 14 DONXML The Department of Navy (DON) vision for Extensible Markup Language (XML) is to fully exploit XML as an enabling technology to achieve interoperability in support of maritime superiority For cataloging product data in XML format, the DONXML working group has agreed to allow the STEP Schemas developed under the ISE Project to be registered in the DONXML repository. Schemas registered to date: –Ship Moulded Forms (AP216):2 Use cases –Ship Structures (AP218):2 Use Cases –Piping (AP227):2 Use Cases –HVAC (AP227):1 Use Case –Common Parts Catalog:1 Use Case ISE4 Schemas will be registered

27 Apr ‘06 15 Demo will Feature Product Model Data TWR 3D Product Model Geometry Engine Room ISE4: Arrangements Engineering Analysis Electrical Design Steel Processing from the TWR Engine Room

27 Apr ‘06 16 ISE Product Model Prototyping