1 Microbes:Organic acid Producers Production generally fermentation TCA Citric acid Glucose Gluconic acid piruvate/ethanol Acetic acid & Lactic acid -Additive for food industry - chemical Industry
2 Citric acid Natural substance of plant 1893 : found fungi producing citric acid 1928: first production using fermentation surface fermt Extact of lemon contain 7 –9 % Now 99 % production using MO fermentation : 5000 ton : ton : ton : ton 60 % : food industry( juice, candy, ice cream) 25 % : chemical industry(antifoam, softener, etc.) 10 % : pharmaceutical industry (Fe-citrate: blood preservative) Microbes: -Aspergillus niger -A. wentii -A. clavatus -Penicillium luteum -P. citricum -Mucor piriformis -Candida quilliermondii -Tricoderma viride -Corinebacterium sp. Biosynthesis: Via TCA: No expression of α-ketoglutarat dehidrogenase
3 Production:
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5 Surface Fermentation: Solid Medium : onggok, singkong, gandum shelf : 3 – 5 cm temp 28 C time: 5 – 8 days Extracted using hot water Liquid Medium : the oldest production 20 % of total world production still applied time: 5 – 8 days Extracted using hot water Temp 30 C
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7 Submerged Fermentation: 80 % of citric acid production volume 120 –220 m 3 time: 8 days purification: Control not optimum produced oxalic acid oxalic acid precipitated at low pH Low pH, citric acid still disolved pH 7,2; temp 70 –90 C citric acid precipitated Purification using Sulphuric acid citric acid still disolved ; CaSO 4 precipitated Active Carbon & kation/anion exchanger Crystallisation: temp 40 C : crystal anhidrate temp < 36,5: crystal monohidrat
Gluconic Acid: -industry :- metal - Kulit - food - deterjen -1911: produced by Pseudomonas (Alsberg) -1928: Fungi surface fermentation Penicillium luteum-purpureum (yield %) -Now production: submerged fermentation A. niger Other MO : -Penicillium -Scopulariopsis Acetobacter suboxydans - Vibrio - Pseudomonas -Gonatobotrys -Pullularia 8
9 Production: -Ca-gluconic : low solublelity ( 4 g/l; 30 C) [sugar] 13 – 15 % [sugar] high spontaneuos cristalisation purification dificult -Na-gluconic : solublelity 396 g/l [sugar] 28 – 30 % Time of fermentation: 36 hours temp 28 – 30 C Aeration: 1 – 1,5 vvm Pressure affecting to production
10 Acetic Acid: -MO : 2 genus : Gluconobacter: ethanol acetic acid Acetobacter: over oxydation ethanol acetic acid CO 2 + H 2 O - production ~ wine production years ago ( Roman, Greek) -Drink vinegar wine left open MO : -A. aceti -A. pasteurianus -A. peroxydans -G. oxydans *many sp can be used for production except A. xylinum
11 Production: -Surface Ferm. : trickling generator vol 60 m 3 weed particles+ MO 88 – 90 % ethanol converted to acetate temp 29 C time 3 days 12 % acetate -Submenrged Fermentation: vol 50 m 3 acetate production: 13 % temp 30 C aeration 3 – 4 vvh production 10 times higher than lebih surface ferm.
12 Lactic acid: - the first organic acid produced Production: chemical & fermentation -2 types of lactic acid bacteria: 1. Heterofermentative: producing several organic acids 2. Homofermentative: producing only lactic acid
MO: -Lactobacillus debrueckii -L. bulgaricus -L. pentosum Production: -glucose -(NH 4 ) 2 HPO 4 12 – 13% 0,25 % - + Vit. B -Vol= 25 – 120 m 3 -time: 72 hours -pH 6,3 – 6,5 13