“Building Quality to Customer Satisfaction!”

TOTAL QUALITY MACHINING, INC.

 SHOULDER BOLT- made from A-286 material,.0005 tolerance. Made from round stock and machined into Hex Stock.  TQM’s first job shipped on May 21, Walkway is made from Diamond Plate with Rolled Edge. Walkway was designed and built by TQM, Inc. for Bunnell Hill Development and installed at Neaton Auto Parts in Eaton, Ohio. The walkway covered the wireways around the machine. The walkway bolted together was 33’ long and each section was 8’ long for maintenance use.

TOTAL QUALITY MACHINING, INC. Drawbar was 2½Ø x 28 3/8 long threads on each end and.0001 tolerance with 32 finish made from Nikrome 321 HT material. Kone was 5½Ø x 12 13/16 long made of Nitralloy material. ID of part had diameter through a 10 degree taper 4” deep. The outside of the part had 12 flats milled and ground on 6½ degree angle. 12 flats had to be held ½ degree angle held.0002 in 12 13/16 length with 16 finish.

TOTAL QUALITY MACHINING, INC. SPLIT RING and BULL RING Turned Split Ring from 14¼Ø x 3” thick. Burnout then split in 2 equal pieces. Bull Ring was turned from 18½ OD x 13¼ ID x 3” thick.  Split Ring and Bull Ring made this part.

TOTAL QUALITY MACHINING, INC. True position gages designed and built by TQM, Inc. for checking flywheels in a Production Environment, tolerance Designed with hardened brushings and pins. Pins that would slide in and out of holes to be able to tell which hole is off location.

TOTAL QUALITY MACHINING, INC.  OIL FLINGER Ø OD x thick with ID with.060 Grove Face. Had 16 finish and flat and perpendicular to ID within.0002 OD was.0002 runout to ID.  Locating Gages for checking true position. Long pins are approximately 14” long. Tolerance was

TOTAL QUALITY MACHINING, INC. Inconell Casting with ends turned and transition. TQM, Inc. built tooling and manufactured 76 pieces holding roundness and centerline and diameter to print dim.  OD Grinding Center Arbor Nut and Sleeve Arbor was 6”Ø and 41¼” long. TQM, Inc. turned and welded per sketch.

TOTAL QUALITY MACHINING, INC.  Center made from 4140 material turned complete from 6” blank 15” long with 30 degree taper on end.  Locating Pins made from A-2 material and ground holding.001 dim.

TOTAL QUALITY MACHINING, INC.  Large centers turned from 4140 material, 6½Ø. 5½” long 4 17/30Ø hole drilled through back side. This was a rush job received at 5:00 PM and delivered 8:00 AM the next morning.  Material 4140, machined 6” x 14½” and drilled holes through and on side. Counterbored holes are 14” deep.

TOTAL QUALITY MACHINING, INC.  3 Positioning Gages designed and built by TQM, Inc. These gages were designed to check four different Manifolds with set blocks mounted on gages for checking Indicator before checking parts. These gages are being used in a Production Environment.  TQM, Inc. built tooling and formed hole down.240 to.260. Material was.062 Inconell.

TOTAL QUALITY MACHINING, INC. Details built from hard maple. Had cut outs and groves. Wood was machined and then glued and clamped as assembly.

TOTAL QUALITY MACHINING, INC. Decorative trim to be used in stairwells. TQM, Inc. machined V groove in center on both sides.

TOTAL QUALITY MACHINING, INC.  10 x 10 x 12 Blocks-boring 12” radius.  Machining Fixture with equalizer for machining exhaust manifolds on CNC machine.

TOTAL QUALITY MACHINING, INC.  Gear- bored ID and re-keyed.  Weldment- machined, welded and painted by TQM, Inc. Made complete.

TOTAL QUALITY MACHINING, INC. Air Ride Cushions- made complete.

TOTAL QUALITY MACHINING, INC. Fixture for machining exhaust manifolds.

TOTAL QUALITY MACHINING, INC.  Turret Boring Set.  Slack Make-up Air.

TOTAL QUALITY MACHINING, INC.  Shaft made complete with thread grind on one end.  Worm Gears with 4 leads turned and thread ground complete.

TOTAL QUALITY MACHINING, INC. True position gages.