Introduction of research project Solidification of casting alloys Stresses and strains Crystal lattices Diffraction Neutrons Experimental design Data Analysis of data
Detectors Engine Head Beam Aperture Transmitted Neutron Beam Scattered Neutrons Monochromator Sampling Volume
Count scattered neutrons as a function of scattering angle for the Al (311) For a neutron wavelength of nm the Al (311) peak is at 2θ of about 79 degrees Plot counts against angle to map out the peak
Goal is to measure strains and ultimately stresses Strain is measured relative to unstressed sample Therefore, repeat all measurements on unstressed samples ◦ Made by cutting up the engine and re-measuring the samples removed from the engine ◦ Removing the samples from engine relieves stresses
Incident Beam Scattered Beam
Look at three directions around the valve ports
In 1-D, law was σ=Eε, where: ◦ σ is stress, ◦ E is Young’s Modulus and ◦ ε is strain More complicated in 3-D: Where: ◦ σ R,A,H is the Radial, Axial or Hoop stress (pick one) ◦ ε R,A,H is the Radial, Axial or Hoop Strain (pick one) ◦ ν is Poisson’s Ratio
Depth (mm)RadialAxialHoop ° ° ° ° ° ° ° ° °
From the peak angles, calculate the “d” spacings From the “d” spacings, calculate the strains using: ◦ Strain ε = (d-d 0 )/d 0, for Al (311) d o = nm From Young’s Modulus (E) and Poisson’s ratio (ν), calculate components of stress using: Al E=68.9 GPa, ν=0.33 For R,A,H pick one component each time and recalculate
Isotropic Material Strain in x-direction is ε x = ΔL/L Strain in transverse (y and z) direction is ε T = ΔL’/L Poisson’s Ratio is ν = - ε T /ε x