Process Costing Dr. Hisham Madi

Process Costing  Process-costing systems are used when companies produce a large quantity of identical or very similar goods or services

Job versus Process Costing Job-Costing Systems Distinct, identifiable units of a product or service Examples: Custom-made machines, houses Process-Costing Systems Masses of identical or similar units of a product or service Examples: Food, chemical processing 17-3

Process Costing Process costing is a system where the unit cost of a product or service is obtained by assigning total costs to many identical or similar units of output. Unit costs are computed by dividing total costs incurred by the number of units of output from the production process. Each unit receives the same or similar amounts of direct materials costs, direct labor costs, and manufacturing overhead.

job-vs-process-costing In a job-costing system, individual jobs use different quantities of resources, so it would be incorrect to cost each job at the same average production cost. In contrast, when identical or similar units of products or services are mass-produced, process costing is used to calculate an average production cost for all units produced.

Process-Costing cost categories

Process-costing systems separate costs into cost categories according to when costs are introduced into the process. Direct materials are usually added at the beginning of the production process, or at the start of work in a subsequent department down the assembly line Conversion costs are generally added equally along the production process.

Process-costing: three cases Let’s look at the process-costing process three ways: 1. No beginning or ending work-in-process inventories. 2. No beginning work-in-process inventory and some ending work-in-process inventory. 3. Both beginning and ending work-in-process inventories are present.

Process costing – case 1 When using process costing without any beginning or ending work-in-process inventory, all costs that were introduced to the process during the period will be assigned to the finished units leaving work-in-process inventory at the end of the period.

Process costing – case 1 On January 1, 2012, there was no beginning inventory of SG-40 units in the assembly department. During the month of January, Pacific Electronics started, completely assembled, and transferred out to the testing department 400 units

Process costing – case 1 Data for the assembly department for January 2012 are as follows:

Process costing – case 1 Pacific Electronics records direct material costs and conversion costs in the assembly department as these costs are incurred. By averaging, assembly cost of SG-40 is $56, units $140 per unit, itemized as follows:

Process costing – case 1 Case 1 shows that in a process-costing system, average unit costs are calculated by dividing total costs in a given accounting period by total units produced in that period. Because each unit is identical, we assume all units receive the same amount of direct material costs and conversion costs. Case 1 applies whenever a company produces a homogeneous product or service but has no incomplete units when each accounting period ends

Case 2: Process Costing with Zero Beginning and Some Ending Work-in-Process Inventory In February 2012, Pacific Electronics places another 400 units of SG-40 into production. Because all units placed into production in January were completely assembled, there is no beginning inventory of partially completed units in the assembly department on February 1 Some customers order late, so not all units started in February are completed by the end of the month. Only 175 units are completed and transferred to the testing department.

Case 2: Process Costing with Zero Beginning and Some Ending Work-in-Process Inventory Data for the assembly department for February 2012 are as follows:

Case 2: Process Costing with Zero Beginning and Some Ending Work-in-Process Inventory The 225 partially assembled units as of February 29, 2012, are fully processed with respect to direct materials, because all direct materials in the assembly department are added at the beginning of the assembly process. Conversion costs, however, are added evenly during assembly. The point to understand here is that a partially assembled unit is not the same as a fully assembled unit

Case 2: Process Costing with Zero Beginning and Some Ending Work-in-Process Inventory Five steps required to calculate (1) the cost of fully assembled units in February 2012 and (2) the cost of partially assembled units still in process at the end of that month, for Pacific Electronics.

Case 2: Process Costing with Zero Beginning and Some Ending Work-in-Process Inventory 1. Summarize the flow of physical units of output. 2. Compute output in terms of equivalent units. 3. Summarize total costs to account for. 4. Compute cost per equivalent unit. 5. Assign total costs to units completed and to units in ending work-in-process.

Physical Units and Equivalent Units (Steps 1 and 2) Step 1tracks physical units of output. physical units are the number of output units, whether complete or incomplete.

Physical Units and Equivalent Units (Steps 1 and 2)  A derived amount of output units that: 1. Takes the quantity of each input in units completed and in unfinished units of work in process and 2. Converts the quantity of input into the amount of completed output units that could be produced with that quantity of input.

Physical Units and Equivalent Units (Steps 1 and 2) Note that equivalent units are calculated separately for each input (such as direct materials and conversion costs). Moreover, every completed unit, by definition, is composed of one equivalent unit of each input required to make it. When calculating equivalent units in step 2, focus on quantities and disregard dollar amounts until after the equivalent units are computed.

Calculation of Product Costs (Steps 3, 4, and 5) Step 3: Summarizes total costs to account for. Step 4: calculates cost per equivalent unit separately for direct materials and for conversion costs Step5 assigns these costs to units completed and transferred out and to units still in process at the end of February The idea is to attach dollar amounts to the equivalent output units for direct materials and conversion costs of (a) units completed and (b) ending work in process,

Calculation of Product Costs (Steps 3, 4, and 5) costs assigned to the 225 physical units in ending work-in-process inventory are as follows:

Calculation of Product Costs (Steps 3, 4, and 5)

Journal Entries In process costing, there is one Work in Process account for each process. There are accounts for Work in Process—Assembly and Work in Process—Testing. Pacific Electronics purchases direct materials as needed. These materials are delivered directly to the assembly department

Journal Entries