Factors affecting diffusion rates 1.Concentration Gradient—driving force 2.Diffusing species & host material 3.Temperature.

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Presentation transcript:

Factors affecting diffusion rates 1.Concentration Gradient—driving force 2.Diffusing species & host material 3.Temperature

Diffusing Host MetalT( o C)D (m 2 /s) species Fe  -Fe (BCC) x Fe  -Fe (BCC) x Fe  -Fe (FCC) x Fe  -Fe (FCC) x Which diffuses faster? A.Fe through  -Fe at 500 o C B.Fe through  -Fe at 900 o C C.Fe through  -Fe at 500 o C D.Fe through  -Fe at 900 o C

How does diffusion affect material properties?

Brass = Alloy of Copper and Zinc

Bras s Copp er Zinc Brass = Stronger than either Copper or Zinc Explanation in Chapter 7

City Steel Heat Treating Co. Solid Diffusion Hardening: Case Hardening  Hard Case w/ tough core Low-C Steels (> 0.30% C): Carburizing, Nitriding, Carbonitriding Carburized depth of ” to ” in °F

What happens in the case: Steel = C + Fe Add more C to the outer surface. Interstitial C imposes lattice strains in Fe Strains near dislocations can bind atoms and reduce deformation (see Ch. 7)

Carburizing—Solid Diffusion process Begin at 1:35–2:40 YouTube: Vacuum Carburizing and Heat treatingVacuum Carburizing and Heat treating Composition & processing affect material properties

Section Mechanical Properties of Metals: Elastic Deformation: Stress-Strain behavior

Mechanical Properties: How will the object respond to an applied load (force)? Stiffness Ductility Strength Toughness Hardness

Tension Compression Shear

Tensile Test

Ductile Failure: Tensile Test of AlMgSi alloy

Brittle Failure: Tensile test of Nodular Graphite Cast Iron

Principles of Stress and Strain

What is it good for?

Normalize tensile tests Measure intensity of a load Stress is used to:

The Ultimate Chair Cushion Design

Types of Deformation Elastic Plastic

Elastic Deformation: Recoverable

Elastic By Design

Elastic deformation of Metals Motorcycle Shock absorber

Elastic deformation of Ceramics Fiber optic cable

Elastic deformation of Polymers Shooting a rubber band

Elastic deformation of Composites Carbon-fiber prosthetic legs

Elastic deformation of Composites Diving Board

Elastic deformation of Composites Diving Board

Quantifying Elastic Deformation

Hooke’s Law Elastic deformation–Recoverable:  = E  Stiffness – E – resistance to elastic deformation

Brittle Failure: Tensile test of Nodular Graphite Cast Iron

YouTube REAL Golf Ball hitting steel in slow motion by the USGA - YouTube

Comparison of E values

Plastic Deformation: Permanent

plastic (adj.) 1630s, "capable of shaping or molding" from L. plasticus, from Gk. plastikos "able to be molded, pertaining to molding,"

plastic (adj.) Main modern meaning, "synthetic product made from oil derivatives," first recorded 1909, coined by Leo Baekeland (see bakelite). Picked up in counterculture slang as an adj. meaning "false, superficial" (1963).

Mechanical Property: Elasticity–recoverable deformation Paper clip under normal use

Mechanical Property: Plasticity—permanent deformation Paper clip under abuse

Plasticity by design Radial profile segments

Plasticity by accident Street lamp damaged during storm (Bridgeport, CN)

Formed by plastic deformation; Behaves elastically Binder Clip

Plastic deformation of Metals–Spring shape Elastic deformation: Shock absorbers Springs absorb shock transmitted from road to vehicle.

Plastic Deformation Plastic deformation – Permanent Yielding – onset of plastic deformation Yield strength – Stress at yield (specified amount of strain).