INNOVATIONS IN CORROSION PROTECTION Istanbul, Turkey 2012 POLYUREA COATING DEVELOPMENT PROSPECTS
INNOVATIONS IN CORROSION PROTECTION Corporate structure Scientific Research Center ManufacturingSalesService Center INNOVATIONS CREATION PRODUCT INTRODUCTION STANDARDS DEVELOPMENT
INNOVATIONS IN CORROSION PROTECTION Products Solutions for above-ground objects: SPECPROTECT Durability of over 10 years. Solutions for transition areas: SPECIZOL Durability of over 15 years. Solutions for underground objects: CARBOFLEX Durability of over 30 years. PRODUCT ADVANTAGES High abrasion resistance Thermal Resistance (frost-resistance) Fast reaction time (5-30 sec.) Resistance to moisture Resistance to impact loads High corrosion resistance
INNOVATIONS IN CORROSION PROTECTION Products Solutions for of underground objects: CARBOFLEX Durability is over 30 years. PRODUCT ADVANTAGES
INNOVATIONS IN CORROSION PROTECTION Collaboration Solutions for of underground objects: CARBOFLEX Durability is over 30 years. PRODUCT ADVANTAGES
INNOVATIONS IN CORROSION PROTECTION Collaboration Solutions for of underground objects: CARBOFLEX Durability is over 30 years. PRODUCT ADVANTAGES A.V. Topchiev Institute of Petrochemical Synthesis, Russian Academy of Sciences SpecPolymer, Scientific Production Association Lomonosov Moscow State University, Fundamental Physics and Chemistry Engineering Department D. Mendeleev University of Chemical Technology of Russia, Polymer Composite Paint Materials and Coatings Chair
INNOVATIONS IN CORROSION PROTECTION Innovations Solutions for of underground objects: CARBOFLEX Durability is over 30 years. PRODUCT ADVANTAGES Oligomer Montmorillonite layers Micro composite Intercalated Nano composite Exfoliated Nano composite
INNOVATIONS IN CORROSION PROTECTION Innovations Solutions for of underground objects: CARBOFLEX Durability is over 30 years. PRODUCT ADVANTAGES Polycarbamide Polyurea Montmorillonite Disocyanate Polycarbamide Tetrahedral structure
INNOVATIONS IN CORROSION PROTECTION Equipment Solutions for of underground objects: CARBOFLEX Durability is over 30 years. PRODUCT ADVANTAGES
INNOVATIONS IN CORROSION PROTECTION Innovations Solutions for of underground objects: CARBOFLEX Durability is over 30 years. PRODUCT ADVANTAGES l, ar. un Composite Polyurea Substrate Photomicrograph of montmorillonite nano particles distributed in the plane of the protective polymer layer Diffractogram of polyurea and nano composite based on it
INNOVATIONS IN CORROSION PROTECTION Innovations Solutions for of underground objects: CARBOFLEX Durability is over 30 years. PRODUCT ADVANTAGES Tensile strength, MPa Modulus of elasticity, MPa Elongation at break % The dependence of the physical and mechanical properties of filled polyurea coatings on the content of montmorillonite Elongation at break % modulus of elasticity, MPa Montmorillonite concentration in the coating, % Type of coating: 1 - PM100, 2 - PM Tensile strength, MPa modulus of elasticity, MPa Elongation at break % Montmorillonite concentration in the coating, %
INNOVATIONS IN CORROSION PROTECTION Innovations Solutions for of underground objects: CARBOFLEX Durability is over 30 years. PRODUCT ADVANTAGES Illustration of penetration of the diffusing particles (oxygen, water vapor) through the film "pure" polymer and polymer silicate nano composite Without fillers 1% of clay 1 - Composite based on montmorillonit, 2 - Composite based on montmorillonit, Contents of clay (%) ,0 2,5 2,0 1,5 1,0 0,5 0, Permeability to water vapor (g/m2 x hour) Oxygen permeability 1 2 polymer chains trajectory of penetrating particles polymer chains trajectory of penetrating particles lamellar filler polymer chains product surface external environment the rate of corrosion,mm | year Filling, %
INNOVATIONS IN CORROSION PROTECTION Resume Solutions for of underground objects: CARBOFLEX Durability is over 30 years. PRODUCT ADVANTAGES RESULTS: 1.A decrease of coating permeability after the introduction of 2-3% of montmorillonite nano- particles. 2.Overall protective coatings heat resistance and protective properties improvement increased by degrees, which widens the temperature range of coatings exploitation. 3.Improvement of the mechanical characteristics of the developed coatings.
INNOVATIONS IN CORROSION PROTECTION Partners welcome PRODUCT ADVANTAGES г. Брянск ЗАО «ДЕКО» г. Москва ООО «УРБАНСТРОЙ» Nizhny Novgorod VOLGOGAZ Stary Oskol Stoilinsky Iron Ore Plant Gubkin Lebedinsky Iron Ore Plant Orenburg ENERGOKHIMREMONT Izhevsk Specgazavtotrans Volgograd Volgogradneftemash Volgodonsk-8 Volgodonskaya Nuclear Power Station Khabarovsk Dalspecstroy Chernogorsk Chernogorskaya Coal Company Chelyabinsk Trubodetal Kumertau URALHEFTEGAZTRANS Mikhaylovka Sebryakovcement St. Petersburg Russian Innovation Technologies Markhamat Ufa ALEXANDER BOYTSOV GENERAL MANAGER ELENA MERKOVICH DIRECTOR, QUALITY ASSURANCE, Ph.D. in Chemistry Tverskaya street, 12/1, office , Moscow, RUSSIA