Sole Supports Imaging Software Group 9: Edward Krei (BME) Edward Krei (BME) Michael Galante (CompE) Michael Galante (CompE) Derrick Snyder (CompE) Derrick Snyder (CompE) Kathryn Yates (BME) Kathryn Yates (BME) Advisor: Matt Moore, Sole Supports Advisor: Matt Moore, Sole Supports
Project Description Sole Supports needs an electronic aide in their current orthotics manufacturing process Sole Supports needs an electronic aide in their current orthotics manufacturing process Goal: Goal: –Create a method for 3-Dimensional imaging and potentially supporting software for Sole Supports
The Old Orthotics Manufacturing Process
The Current Orthotics Manufacturing Process
The Future Orthotics Manufacturing Process
Proposed 3-D Imaging Setup Solutions Cameras in Stereo Pairs Cameras in Stereo Pairs Sick® Laser Range Finder Sick® Laser Range Finder Flatbed Scanner Flatbed Scanner DAVID software with Laser Level and Camera DAVID software with Laser Level and Camera
Work Completed Adopted DAVID 3-D imaging software Adopted DAVID 3-D imaging software Purchased Laser Level Purchased Laser Level Created preliminary testing apparatus Created preliminary testing apparatus Performed experiments and acquired first 3-D images Performed experiments and acquired first 3-D images
DAVID 3-D Imaging Software Freeware software program Freeware software program Requirements: Requirements: –PC –Laser –Camera –90 o Angle –Target Image
Materials and Costs Logitech QuickCam Pro $90 Logitech QuickCam Pro $90 Strait-Line X3 Laser Level - $28 Strait-Line X3 Laser Level - $28 Right-angle ruler - $3 Right-angle ruler - $3 Foam Board - $10 Foam Board - $10 Calibration Grid - Included with DAVID Calibration Grid - Included with DAVID Total Spent to date - $131
Step 1 – Create Setup
Step 2 – Calibrate Camera
Step 3 – Place Object
Step 4 – Begin Scanning
Step 5 – Render 3-D Image
Future Work Test and optimize accuracy of scanning Test and optimize accuracy of scanning Create a patient-data software interface Create a patient-data software interface Construct a casing for a self-sustained unit Construct a casing for a self-sustained unit
References Sole Supports, Inc. Sole Supports, Inc. – DAVID Official Website DAVID Official Website –