Shell Nederland Chemie BV ULTRASONIC TURN AROUNDS - ADDRESSING THE WATER CHALLENGE – CASE STUDY MLO TA 2013 Gwen van de Bilt Field Supervisor.

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Presentation transcript:

Shell Nederland Chemie BV ULTRASONIC TURN AROUNDS - ADDRESSING THE WATER CHALLENGE – CASE STUDY MLO TA 2013 Gwen van de Bilt Field Supervisor Cleaning & Waste SNC Moerdijk 1 may 2013

Shell Nederland Chemie BV MISSION STATEMENT 2 may 2013 Water poses one of the greatest sustainability challenges of the 21st Century. Water scarcity and pollution, among many other issues, threaten our ability to grow strong and stable economies, meet basic human needs, and protect healthy ecosystems (and the services they provide), while also posing severe human health problems. Business organizations are greatly affected by – and also often contribute to – these important issues. Because of this, we are increasingly seeking more information and trying to understand how to address these challenges. Launched in July 2007 by the UN Secretary-General, the CEO Water Mandate is a unique public-private initiative designed to assist companies in the development, implementation, and disclosure of water sustainability policies and practices. Royal Dutch Shell plc (The Netherlands) is one of the endorsing companies. Applying ultrasonic cleaning is a way to contribute to the goal of lowering the water footprint of our production process.

Shell Nederland Chemie BV LAYOUT OF THE WASH PAD 3 may pk US containers 500 bar ww unit

Shell Nederland Chemie BV WATER FOOTPRINT COMPARISON MLO TA 2013 US Cleaned: 51 bundles, 700 accessories, working 2 * 10 hrs/day for 16 days Ultrasonic & Hydroblasting 2* 350 pk (bhp) pump, 1000 bar (14500 psi) at 130 ltr/min = 15,6 m3/hr 1* 500 bar (7250 psi) warm water unit at 25 ltr/min = 1,5 m3/hr Actual average usage: 60 m3/day Only Hydroblasting 2* 600 pk (bhp) pump, 1000 bar (14500 psi) at 225 ltr/min = 27 m3/hr 2* 350 pk (bhp) pump, 1000 bar (14500 psi) at 130 ltr/min = 15,6 m3/hr 44,1 m3/hr 1* 500 bar (7250 psi) warm water unit at 25 ltr/min = 1,5 m3/hr Working 50% of the hours = 10 hrs/day gives 441 m3/day Result: reduction of 86%; saving a total of 6100 m3 of clean water during TA 4 may 2013

Shell Nederland Chemie BV RESOURCES The CEO Water Mandate, jan VEMW Duurzaam industrieel watergebruik Reports and photo’s of the cleaned equipment knowledge.shell.com/knowhow/livelink.exe?func=ll&objId= &objAction=browse&sort=name 5 may 2013