Injector De-cabling Project Enlarged meeting #2 04.09.2015 S. EVRARD, EN-MEF, on behalf of the Injector De-cabling Project Team.

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Presentation transcript:

Injector De-cabling Project Enlarged meeting # S. EVRARD, EN-MEF, on behalf of the Injector De-cabling Project Team

Content Scope of the project (reminder) Status by machine Follow-up on Booster Other issues Conclusions

Scope of the Project To identify and remove obsolete cables within the injector complex, until end of LS2. First priority: Identification of obsolete cables in the PS Booster  Partial / total removal must be decided by end September 15’ Second priority: SPS (BA3 and BA5) Third priority: Identification of obsolete cables in the PS, TT2, LINACs RUN 2015YETS RUN 2016EYETS RUN 2017YETS BOOSTER Cable identification Cable labelling Cable disconnection Cable removal contingency SPS Cable identification Cable labelling Cable disconnection Cable removal TO BE DEFINED PS, TT2 & Linacs Cable identification TO BE DEFINED Cable labelling TO BE DEFINED Cable disconnection TO BE DEFINED Cable removal TO BE DEFINED

Status by machine Machine/areaTotal number of signal and control cables (Excluding DC and not known cables) Identified obsolete cables (with or without purple tape) Last talk Booster12’0003’022 (25%) 29 % SPS – BA5~ 6’ (50%) 50 % SPS – BA3~ 8’ % PS – CENTRE RING~7’ (14%) 2 % TT2~3’00060 (2%) 2 % Reminder: cables which are in use now and are targeted to be replaced for future projects are not considered today as obsolete cables. They are out of the scope of this project and must be treated by the future project teams.

Dashboard 25/06/15 LocalisedUnlocalised PS BOOSTER (12343) SPS-BA3 (8000) SPS-BA5 (6500) PS-ring centre (7000) GroupIDENTIFIEDDECIDENTIFIEDDECIDENTIFIEDDECIDENTIFIEDDEC EN/EL EN/CV 78 EN/MEF 96 EN/STI 777 TE/MSC 272 TE/EPC TE/VSC 277 TE/MPE 63 TE/ABT BE/RF BE/BI BE/CO IT/CS GS/ASE 2016 DGS/RP PH 23 OTHER 480 TOTAL %29%19%50%11%2%1 %

Dashboard 04/09/15 LocalisedUnlocalised PS BOOSTER (12397) SPS-BA3 (8000) SPS-BA5 (6500) PS-ring centre (7000) GroupIDENTIFIEDDECIDENTIFIEDDECIDENTIFIEDDECIDENTIFIEDDEC EN/EL EN/CV 78 EN/MEF 96 EN/STI 777 TE/MSC 272 TE/EPC TE/VSC TE/MPE 63 TE/ABT BE/RF BE/BI BE/CO IT/CS GS/ASE DGS/RP PH 23 OTHER 480 TOTAL %23%16%50%11%14%13 %

Follow-up on Booster RESEAUDESCRIPTIONCODE ACCELERATEURNb CABLESGroupe A..BRF (BOOSTER)MPBO975BE-RF AS.B RF-CAVITE ACCELERATRICE (BOOSTER)MPBO412BE-RF 1387 Cables BoosterGroupContact# cables signauxLien EDMS RFBE-RFM.Haase (HL)/A.J.Findlay (LL)429https://edms.cern.ch/file/ /1/ pdf RF Accelerator UnitBE-RFM.Haase (HL)/A.J.Findlay (LL)399https://edms.cern.ch/file/ /1/ pdf RF Accelerator + cavity 16MHzBE-RFM.Haase (HL)/A.J.Findlay (LL)254https://edms.cern.ch/file/ /1/ pdf RF - DipoleBE-RFM.Haase (HL)/A.J.Findlay (LL)30https://edms.cern.ch/file/ /1/ pdf Transition feedbackBE-RFM.Haase (HL)/A.J.Findlay (LL)115https://edms.cern.ch/file/ /1/ pdf 1227 Cable listings Feedback from Groups Decide partial/full removal Last meeting Today’s meeting Next meeting

GS-ASE EDMS Code couleur Gesmar Cables demantelés par EN/EL Gesmar Cables a identifier Gesmar Cables demantelés par GS/ASE Papier Cablotheque papier. Identifié et a demanteler EN/EL Papier Cablotheque papier. Non Identifié No. Cable NoTYPERE-FONCTION DU CABLE ORIGINE DESTINATION LON- Statut * actuel CABLESEAU OUVRAGPosition Fonction.ELEMENTPOSVPOSHCONNECTCONVNOUVRAGPosition Fonction.ELEMENTPOSVPOSHCONNECTCONVNGUEUR Actuel G 82220NE10YA.EACCES LEAR354YMNR-EI93BORNIERMNR B 354 JONCTION 12BPFB NE10YA.EACCES LEAR354JONCTION12BPMB150E2.STP01BEAM STOPTRANSF8BPFB120 G 82560NE18YA.EACCES LEAR354YMNR-EI89BORNIERMNR B 354 JONCTION 19BPFB 4062 G 82560NE18YA.EACCES LEAR354 JONCTION 19BPMB 150E2.STP02BEAM STOPTRANSF 8BPFB 120 G NE12YA.PVIDEO PORTE ACCES D.30354Y(MR324-CCRDECONNECTE D30 0 G CC75YA.PVIDEO PORTE ACCES NEUTRINO D Y(MR324-CCRDECONNECTE X D155 X 0 G CC75YA.PVIDEO PORTE ACCES D Y(MR324-CCR 1B50PMA 350YSBLIDA.350.D102 1B50PMA G CC75YA.PVIDEO PORTE ACCES D.4354Y(MR324-CCRDECONNECTE D4 0 G CC75YA.PVIDEO PORTE D.101 (DECLARE DEPOSE EN 99)354B(MR324-CCR 1B50PMA 350YSBLIDA.350.D101 X 250 G CA75YA.PVIDEO PORTE ACCES D Y(MR324-CCR 1B75PM 350YSBLIDA.350.D121 1B75PM 300 G CA75YA.PVIDEO PORTE ACCES D.7354Y(MR324-CCRDECONNECTE X D7 X 0 G NE12YA.PVIDEO PORTE ACCES D.150 (DECLARE DEPOSE)354Y(MR324-CCRDECONNECTE D130 0 G CC75YA.PVIDEO PORTE D.130 (DECLARE DEPOSE)354Y(MR324-CCRDECONNECTE X D130 X 0 G CC75YA.PVIDEO PORTE D.131 (DECLARE DEPOSE)354Y(MR324-CCRDECONNECTE X D131 X 0 G CC75YA.PVIDEO PORTE D.132 (DECLARE DEPOSE)354Y(MR324-CCRDECONNECTE X D132 X 0 G NE12YA.PVIDEO PORTE ACCES D Y(MR324-CCRDECONNECTE D158 0 G CC75YA.PVIDEO PORTE D Y(MR324-CCRDECONNECTE X D159 X 0 G CC75YA.PVIDEO PORTE ACCES D Y(MR324-CCR 1B50PMA TT70YSIDA.855.D701 1B50PMA G CC75YA.PVIDEO PORTE ACCES D.20354Y(MR324-CCRDECONNECTE X D20 X 0 G CC75YA.PVIDEO PORTE D Y(MR324-CCRDECONNECTE X 193YSIDA.193AH.D301 X 0 G CC75YA.PVIDEO BAT250354Y(MR324-CCRDECONNECTE X SALLE OPERATEUR SGB X 0 G CA75YA.PVIDEO354Y(MR324-CCRDECONNECTE X 354C(MJ113-CCR X 0 G CA75YA.PVIDEO354Y(MR324-CCRDECONNECTE X 354C(MJ113-CCR X 0 G CA75YA.PVIDEO PORTE ACCES D Y(MR324-CCR 1B75PM 354C(MJ113-CCR 1B75PM 40 G CA75YA.PVIDEO354Y(MR324-CCRDECONNECTE X 354C(MJ113-CCR X 0 G CA75YA.PVIDEO PORTE D Y(MR324-CCR 1B75PM 157YSIDA.157.D151 1B75PM 300 G NE10YA.PHALL EST LIGNE 61157F61.STP01BEAM STOP X 354Y(MJ8-CCRBORNIER F4R-001 B 300 G NE10YA.PHALL EST LIGNE 61354YMNR-EI45BORNIERMNR B 354Y(MJ8-CCRBORNIER F4R-001 B CC75YA.PVISTAR PS354Y(MR324-CCRDECONNECTEX367R(PR.SMH58REZX350 G NE8YA.EACCES LEAR354YMNR-EI88BORNIERMNR B 354 JONCTION 8BPFB 4062 G NE8YA.EACCES LEAR354 JONCTION 8BPMB 367R(PI.SMH26 B 120 G PJ2SBYA.P48V DIVERS/LINAC2354 RACCORD B 354YMNR-AS1AS1/15-16MNR B 6061 G CC75YA.BVIDEO PORTE D.31354Y(MR324-CCR 1B50PMA 360YSIDA.360.D31 1B50PMA 300 G CC75YA.PVIDEO ASCENSEUR D.39354Y(MR324-CCRDECONNECTE X D.39 X 0 G NE48YA.PPS RING PORTE D PORTE D101 48BPFB 354Y(MJ9-CCRBORNIER A1R-001 B 200 G NE48YA.PPS RING PORTE D101354YMNR-AD6BORNIERMNR B 354Y(MJ9-CCRBORNIER A1R-001 B 4065 G PJ2SBYA.P48V D101/PS-RING354 RACCORD B 354YMNR-AP6AAP6A/3-4MNR B 60 G PH3SJYA.P220V / D101-PS354 RACCORD B 354Y(MNR43DEP 1R-007 3PFBPM 6061 Obsolete: 47/76=62% Investigation completion ratio: 90% PS: 600 obsolete cables identified !

TE-EPC To be checked: 62/1406=5% Obsolete: 155/1406=11% Already removed: 454/1406=32% Used: 735/1406=52 % Investigation completion ratio: 95%

TE-EPC 1140xx1141xx1142xx1143xx1144xx1145xx1146xx 00 to be checkedRemoved by EPC 01 to be checkedRemoved by EPC 02 to be checkedRemoved by EPC 03 to be checkedRemoved by EPC 04 to be checkedRemoved by EPCNot existingRemoved by EPC 05 to be checkedRemoved by EPCNot existingRemoved by EPC 06 to be checkedRemoved by EPCNot existingRemoved by EPC 07 to be checkedRemoved by EPCNot existingRemoved by EPC 08 to be checkedRemoved by EPCNot existingRemoved by EPC 09 to be checkedRemoved by EPCNot existingRemoved by EPC 10 to be checkedRemoved by EPC 11 to be checkedRemoved by EPC???Removed by EPC 12 to be checkedRemoved by EPCNot existingRemoved by EPC 13 removedRemoved by EPCNot existingRemoved by EPC 14 removedRemoved by EPCNot existingRemoved by EPC 15 removedRemoved by EPCNot existingRemoved by EPC 16 removedRemoved by EPCNot existingRemoved by EPC 17 Not existingRemoved by EPCNot existingRemoved by EPC 18 Not existingRemoved by EPCNot existingRemoved by EPC 19 Not existingRemoved by EPCNot existingRemoved by EPC 20 Not existingRemoved by EPCNot existingRemoved by EPC 21 removedRemoved by EPCNot existingRemoved by EPC Not existing 22 Not existingRemoved by EPCNot existingRemoved by EPC Not existing 23 removedRemoved by EPCNot existingRemoved by EPC Not existing 24 to be checkedRemoved by EPCNot existingRemoved by EPC Not existing 25 Not existingRemoved by EPCNot existingRemoved by EPC Not existing 26 to be checkedRemoved by EPC Not existing 27 to be checkedRemoved by EPC Not existing 28 to be checkedRemoved by EPCNot existingRemoved by EPCNot existingRemoved by EPCNot existing 29 to be checkedRemoved by EPCNot existingRemoved by EPCNot existingRemoved by EPCNot existing 30 to be checkedRemoved by EPCNot existingRemoved by EPCto be checkedRemoved by EPCNot existing

TE-ABT (297 cables) Concerne entièrement TE-ABT Analyse en cours 30 câbles ABT identifiés à retirer (fichier en cours de préparation) (282 cables) Concerne TE-EPC & TE-MPE (WIC?) Aucun câble TE-ABT dans cette liste (58 cables) 30 câbles ABT identifiés à retirer (voir fichier joint). DEC en préparation. Identification à faire durant YETS Situation autres cables dans la liste à clarifier (351 cables) 66 câbles ABT identifiés à retirer (voir fichier joint). DEC en préparation. Identification à faire durant YETS Autres câbles concernent TE-MPE & BE-BI (27 cables) Concerne TE-EPC Aucun câble TE-ABT dans cette liste Paper listing: 122 new obsolete cables Some folders transferred to : TE-EPC TE-MPE BE-BI

TE-ABT Obsolete: 17/508=3% Used: 491/508=97 % Investigation completion ratio: 80%

BE-RF DEC corrected : 612  129 cables due to misunderstanding between obsolete cables and cables to be removed for LIU project This lists all the 129 cables that can be removed between the low level RF in BOR and the high level RF, TFB and BI racks. I have marked ~ 50% already with purple tape and will try to finish this job over the next few months. We will also have a number of small cables (~400) that are not listed in the database that pass between our racks in BOR to be removed, but these we will undertake to identify and remove within the same time span.

TE-VSC New DEC edited with 102 obsolete cables

Other feedbacks ? BE-BI BE-CO TE-MSC TE-MPE EN-CV EN-EL EN-STI DGS-RP IT-CS

Dashboard 04/09/15 LocalisedUnlocalised PS BOOSTER (11943) SPS-BA3 (8000) SPS-BA5 (6500) PS-ring centre (7000) GroupIDENTIFIEDDECIR%IDENTIFIEDDECIDENTIFIEDDECIDENTIFIEDDEC EN/EL EN/CV 78 EN/MEF EN/STI 777 TE/MSC 272 TE/EPC TE/VSC TE/MPE 63 TE/ABT BE/RF BE/BI BE/CO IT/CS GS/ASE DGS/RP PH 23 OTHER 480 TOTAL %25%17%50%11%14%13 %

Identified issues being addressed soon False floor & rack support structure in Booster Inspection performed by GS-SE Reinforcement legs under study Cable removal procedure Safety for people  Risk Safety for remaining cables  Analysis Waste management Re-commissioning after disconnection/removal Mistakes are likely and must be reversible Staged approach for disconnection: 1- single sub-systems - tests – 2- communicating systems – tests – handover to operation Test / QA procedure to be developed by equipment groups Shift works due to tight schedule (10-12 weeks for Booster and 8 weeks for SPS) Co-activities during YETS and EYETS  All these issues are discussed in weekly project team meetings

Project Information Sharing E-groups InjectorDe-CablingProjectMembers (members of the Injector De-Cabling Project (equipment group)) InjectorDe-cablingProjectTeam (Project team for de-cabling activities in the injectors) Indico Sharepoint site

Conclusions Booster: an exhaustive approach is followed. Each listed cable is being analyzed by group owner/user (  Obsolete cables + Used cables). First results: Paper listings contain more obsolete cables than Gesmar So it is important to fully analyze them. A lot of cables seems already removed, although they are still listed in DB. Used/unused ratio varies very much, depending on the equipment groups considered Involvement of all equipment group is needed. The same methodology will be applied on SPS and PS.