KAITLIN PERANSKI: IE, PROJECT MANAGER JEREMY BERKE: EE, SCRIBE/LEAD SOFTWARE CHRIS CAPORALE: EE, LEAD HARDWARE SPENCER WASILEWSKI: ME, MODELING/MACHINIST KYLE JENSEN: ME, NST MODULE EXPERT KYLE LASHER: ME, TEST BENCH DESIGNER P14372 Actively Stabilized Hand-Held Laser Pointer
Agenda Background System Analysis Concept Development Detailed Risk Assessment Project Schedule Test Plan Challenges Action Items
PROBLEM STATEMENT STAKEHOLDERS CUSTOMER NEEDS ENGINEERING REQUIREMENTS HOUSE OF QUALITY BENCHMARKING RESULTS CURRENT PROJECT SCHEDULE Background
Problem Statement Current State: Module from NST that can steer a laser beam Lacks the ability to detect and reduce unwanted vibrations Future State: System to sense and interpret vibrations Output to NST Module for corrective action Goals: Handheld, self-contained and safe design Constraints: Operating temperature, package size
Stakeholders New Scale Technologies, Victor, NY Dave Henderson, Owner Daniele Piazza, R&D RIT & MSD MSD Group
Needs and Requirements Customer Needs Engineering Requirements
House of Quality Top Concerns: 1.Amp Reduction 2.Response Time 3.NST Laser Steering
Benchmarking Results Comparison of Gyroscopes and Accelerometers Gyroscope: output given in rad/sec; measures roll, yaw and pitch; possible vendor- InvenSense IDG Accelerometer: cannot sense yaw directly; requires more computation Target Frequency Range: 1-20 Hz Round 1 testing confirmed range
Frequency Range Testing
Arm Extended, Unfiltered Arm Extended, Filtered
Test Bench Ideas Requirements: Frequency: 1-20 Hz Amplitude: +/- 2 degrees
Patent Results US B2 Uses a gimbal (13) and magnet (80)
Patent Results US B2 Uses 2 accelerometers and a mirror
Patent Results US B2 Uses a stabilizer and actuators
Patent Results US A1 Uses 3 actuators and a gyroscope
Current Project Schedule
FUNCTIONAL DECOMPOSITION SYSTEM ARCHITECTURE System Analysis
Functional Decomposition
System Architecture
MORPHOLOGICAL ANALYSIS CONCEPT ALTERNATIVES PUGH MATRIX CONCEPT SELECTION SYSTEM ARCHITECTURE Concept Development
Morphological Analysis
The driving decision currently is digital versus analog.
Concept 1 Concept 2 Battery Gyroscope Analog LPF Hardware Integrator Hardware Servo Mode NST Module Battery Gyroscope Analog LPF Hardware Integrator Software Digital USB NST Module Concept Alternatives
Concept 3 Concept 4 Battery Gyroscope Digital LPF Software Integrator Software Digital USB NST Module Battery Accelerometer Digital LPF Software Integrator Software Digital USB NST Module Concept Alternatives
Concept Selection: Pugh Matrix 1 st Iteration
Concept Selection: Pugh Matrix 2 nd Iteration
System Architecture Battery Gyroscope Low Pass FilterIntegrator Scaled Inversion Servo/USB (I 2 C)
Detailed Risk Assessment Top Concerns: 1.Battery failure 2.Poor sensor accuracy 3.Poor data processing 4.Send wrong control signal to NST module
Project Schedule: Next 3 Weeks
Test Plan Gyroscope Accuracy, output scaling Filter Design Transfer function Integrator Design Accuracy, response time, noise Test bench Functionality, calibrate frequency Algorithm Vibration reduction capacity
Challenges Control system design Response time, accuracy Reached out to NST for input on analog versus digital Still waiting for a response
Action Items Update NST on progress Refine test bench design 1 versus 2 axis Future Benchmarking Feedback system/loop: analog circuit in some binocular systems Components: gyroscope, battery, processor
Any Questions? Thank You.
References Benchmarking Articles: Measurement Method for Image Stabilizing Systems by Golik and Wueller Image Stabilization Technology Overview by Sachs, Nasiri and Goehl