Paguio, Cindy Sandoval, Andrew Valdez, Rozelle

 Typical Lab Supply  Single Output  Flyback converter in DCM  Vi = universal supply (85V to 264V)  Io = 0 to 3A  Vo = 2V to 20V

 Assumptions: ◦ Efficiency = 80% ◦ fs = 175kHz ◦ Iout = 5A  Design Approach ◦ 5 Outputs (4.3V, 8.3V, 12.3V, 16.3V, 20.3V)  Tap Configuration ◦ 15V Primary Auxiliary Output  To power PWM Controller ◦ 24V Secondary Auxiliary Output  To power op-amps in linear regulator and the flyback switcher

 Primary Side: ◦ Core: E14-3C90 ◦ Ie = 78.6mm, Ae = 97.1mm^2, Ue =67 N = turns  Secondary Side: 15V flyback auxiliary output: Nsec = 3.48 turns 24V flyback auxiliary output: Nsec = 4.93 turns (1) (2)

 Secondary Side: ◦ Multi-output tap configuration ◦ Outputs are in 4V increments (4.3V, 8.3V, 12.3V, 16.3V, 20.3V) ◦ Eq. 2 is used to get Nsec for Vout = 4.3V ◦ Nsec(4.3V) = turns ◦ Nsec(4V) = turns ◦ Nsec(8.3V) = Nsec(4.3V) + Nsec(4V) ◦ Nsec(12.3V) = Nsec(4.3V) + 2*Nsec(4V) ◦ Nsec(16.3V) = Nsec(4.3V) + 3*Nsec(4V) ◦ Nsec(20.3V) = Nsec(4.3V) + 4*Nsec(4V)

 PWM Controller Circuit and Switch: ◦ Osc pin:  fs = 175kHz, 1.8/RC, R >= 5kHz  R1 = 5kohms, C4 = 2nF ◦ Sense pin:  Pout = Vout,max*Iout,max = 20.3*5A=101.5W  I_peak = (5.5*Pout)/Vin,min = (5.5*101.5)/(85*sqrt(2)) = 4.64A  Rsense = 1.0/I_peak = 1.0/4.64 = 215mΩ

 Conditions: Vin = 85Vrms

 Conditions: Vin = 264Vrms

 Conditions: Vin = 85Vrms  Operation is in DCM

 Conditions: Vin = 264Vrms  Operation is in DCM