Susana Izquierdo Bermudez

SLS parts 2 Our support is in the nose area that the reason we got the deviations in this area. For the next parts we do the re-work at the scan-company. It makes it easier for us to check the re-work and we can minimize the deviations to 0,2mm or less. It is the magnetic base material. In future we reduce the quantity of parts and we have a higher allowance. So energy input and consequently the delay should be reduced. The wire of wire EDM should be moves through the allowance without contacting the base plate. For the currently parts IL/ OL we use these changes. The Laser beam has a focus diameter of ~0,11mm. So it is better to have a radius over 0,5mm. 1. Deviation up to 0.4 mm in the nose 2. Magnetic material in the end saddle 3. Sharp edges

Susana Izquierdo Bermudez PC2 parts with cuts 3 -They don’t see deformation during build up, nor after heat treatment. -They don’t find impaired delay in the base plate (linked with the issue of magnetic material. End saddles without cuts are not ordered yet

Susana Izquierdo Bermudez Pocket in the IL splice box 4 CERN-V1 had this pocket Last FNAL version does not have it. Why? Do we want to remove it?

Susana Izquierdo Bermudez Pole holes 5 Pin hole (type B): Ø6 in V1, Ø6.35 in FNAL coil In the pole, the pin hole is 1/4"- 1.25” (31.75mm) LG. If change it to metric, only choice is M5, because in US, the max length of SS316 M6 dowel pin is only 20 mm. Personally I prefer to keep this as it is.”

Susana Izquierdo Bermudez Holes end saddles 6 Hole descriptionSizeAimPrecision RELE ILOLILOL 1Instrumentation wire threaded hole: #10-24→M5*x0.8provide strain relief for the instrumentation wires +-0.2mm? x1 2Electrical QA threaded hole: #10-24→M5*-0.8Electrical checks+-0.2mm? 3Winding alignment hole #10-24→M5*-0.8Winding alignment/measure coil packing +-0.2mm? 4Pin hole on the saddle and saddle extension: ¼” → M6Alignment end saddle-splice box Radius: 6.35mm mm/-0 mm Positioning: ?? x2 5Threaded hole on the back surface of LE saddle: ¼”-20 → M6x1Mechanical assembly end- saddle-spice box +-0.2mm?x2 1,2,3? Total: 1 hole on return end saddles 5 holes on lead end saddles * Not sure if we have room considering the cuts…see next slide

Susana Izquierdo Bermudez Cuts 7 We have 7 mm available  M3? M4?

Susana Izquierdo Bermudez Coil length 8 Length (mm) L = L2999 L = L1 L2 L3 L_total = L1+L2+L3=1510-2*0.250= Distance between end saddle and splice box = 2*0.250=0.500mm

Susana Izquierdo Bermudez Quality Check stp files? 10

Susana Izquierdo Bermudez FNAL (green) vs CERN (red) spacers 11

Susana Izquierdo Bermudez 12 FNAL (green) vs CERN (red) spacers