Casting. Pouring molten or melted metal into a mold or form.

Slides:

Advertisements

Similar presentations

Chapter 12 Processes.

Advertisements

Manufacturing Processes

Manufacturing Products

ME 330 Manufacturing Processes CASTING PROCESSES (cont.)

INTRODUNCTION Casting process is one of the earliest metal shaping techniques known to human being. Casting process consists of pouring molten metal into.

1 Metal Casting Processes Chapter 11 Test yourself!

Alexander DeCarli Kevin Shaw Katie Gaffney SRJC Engr 45 12/08/10.

The Sand Casting Process The most commonly used Casting Process, in the entire Casting Industry. Concept: The top and the bottom of the mold form the flask.

Elizabeth Merten University of Washington, Seattle Department of Materials Science & Engineering

NC State University Department of Materials Science and Engineering1 MSE 440/540: Processing of Metallic Materials Instructors: Yuntian Zhu Office: 308.

Metal Casting and Forming

Chapter 9IT 2081 Thermal Methods of Change of Form Chapter 9.

Kalpakjian Schmid Manufacturing Engineering and Technology © 2001 Prentice-Hall Page 11-1 CHAPTER 11 Metal-Casting Processes.

Investment Casting a presentation by Cheryl Feldman and Dan Marioni Engineering 45 Materials Santa Rosa Junior College Instructor: Younes Attiayan Fall.

MET 141 Manufacturing Processes and Materials Change of Form Spring 2002.

Casting By: Jackie Ho. Casting  The process of which a material is introduced into a mold in liquid state, and is allowed to solidify inside the mold,

Casting and Molding Processes Manufacturing Chapter 9.

Casting Processes Example Parts Requirements Terminology

ME 3351 Manufacturing Processes Tutorial 2 Eng. Ahmad Aljazea.

Bellwood-Antis Technology Education Department Bellwood-Antis High School Mr. Mackereth Mr. Crowell.

Casting Workshop Technology

IE 337: Materials & Manufacturing Processes

Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid. ISBN © 2006 Pearson Education, Inc.,

Lost Wax Casting. Select type of wax Mrs. Pearson will cut your wax to width.

Moulding Materials and their Characteristics

ME 3351 Manufacturing Processes Tutorial 3 Eng. Ahmad Aljazea.

Casting vs Fabrication $100,000 cumulative saving after 5 years Tooling payback by savings 1 year production.

Production Process I.

FUNDAMENTALS OF METAL CASTING

Casting Mukul Gupta ID# M-L. Casting A manufacturing process used to solidify objects from their liquid form into various useful shapes by introducing.

Copyright Prentice-Hall Chapter 11 Metal-Casting Processes.

Pattern Pattern Materials

Chapter 12: Expendable-Mold Casting Process

CRAFT & DESIGN CASTING The process of sand casting involves taking a wooden pattern of the thing you want to create in metal, placing it in a box of sand,splitting.

Lost Wax Casting This refers to the "lost wax" method of "investment casting." For centuries articles of jewelry have been made by a technique that is.

Forming Machines Foldable Information. FORGE Related Terms  Anvil  Blacksmith’s Hammer  Ferrous Metals.

Expendable Mold Casting Process (소모성 주형 주조 공정)

MANUFACTURING PROCESS Prof. Kiran Gore Unit -3. What is ‘Manufacturing’?  Process of converting raw material in to finished goods, with the combination.

Manufacturing Processes

Foundry Sands Silica (SiO 2 ) or silica mixed with other minerals Good refractory properties ‑ capacity to endure high temperatures Small grain size yields.

Ceramic Mold Casting Similar to plaster mold casting except that mold is made of refractory ceramic material that can withstand higher temperatures than.

Shell Molding Casting process in which the mold is a thin shell of sand held together by thermosetting resin binder Figure 11.5 Steps in shell‑molding:

METAL CASTING PROCESSES 1.Sand Casting 2.Other Expendable Mold Casting Processes 3.Permanent Mold Casting Processes 4.Foundry Practice 5.Casting Quality.

Casting By Jeffrey Wu. Definition: Casting is a process by which a material is introduced into a mold while it is liquid, allowed to solidify in the shape.

The Process of Making My Jewelry by Sheila McKee Silversmith, Jewelry Designer.

CENTRIFUGAL CASTING (video)

ADVANTAGES: INTRICATE SHAPES CAN BE MADE POSSIBLE TO CAST PRACTICALLY ANY MATERIAL TOOLS REQUIRED VERY SIMPLE & INEXPENSIVE LIMITATIONS: DIMENSIONAL ACCURACY.

 IN VERTICAL CENTRIFUGAL CASTING PROCESS  A PERMANENT MOLD IS ROTATED ABOUT ITS VERTICAL AXIS  THE MOLD IS SPUN AT HIGH SPEEDS ( USUALLY 50 TO 100.

Aluminum Casting Pacific Rim Enterprises Inc. Custom Component Manufacturing Phone: (800) Fax: (516)

Metal-Casting Processes

RECAP CASTING TYPES OF CASTING ADVANTAGES OF CASTING FORGING

Presented by Karthick.C

Metal Casting - by MANIGANDAN.

Manufacturing Processes

Metal Casting Process in which molten metal is poured into a mold (shaped after the part to be manufactured), then allowed to cool and solidify. Engr 241.

Chapter 14 Part 3.

Manufacturing Processes

METAL CASTING PROCESSES

Subject Name: MANUFACTURING PROCESS Subject Code: 10AE35

Metal processes.

Sand Casting Sand casting, also known as sand-mold casting, consists of pouring molten metal into a sand mold, allowing the metal to solidify, and then.

Sand casting. Steps: 1.Mechanical Drawing of the part

Understanding the reasons why casting is used to make parts

Patterns Full size model of shrink rule measurements used to produce a mold cavity.

Shapet Electric Company Manufacturer of Induction melting machine, casting machine, Brazing machine, hardening machine, etc. What is Metal Casting? Tuesday,

Investment Casting Also called “Lost Wax”

Permanent Mold Casting

Polystyrene pattern vaporizes as metal enters the mold

Manufacturing Processes

Presentation transcript:

Casting

Pouring molten or melted metal into a mold or form.

Pattern -The shape that is duplicated, used to create mold -Permanent pattern -Non permanent pattern

Mold -The form in which the molten metal is poured into -Sand mold -Plaster mold -Die mold

Sand Casting -Casting process where a bonded sand is used form the mold -Petro bond – oil sand -Green sand – water sand

Lost form casting The pattern is lost in the casting process

Permanent Mold Casting Where the mold used is reusable

Centrifugal casting Spin casting – the mold is spun forcing the melted metal into the mold

Lost Wax Casting Plaster mold casting where the wax pattern is melted out and the liquid metal is poured into the mold

Vacuum casting The mold is set up in a vacuum and the liquid metal is sucked into the mold

Crucible Container that the metal is melted in.

Pyrometer Instrument that measures the temperature of liquid metal

Slag Waste or bi-product produced when metal is melted

Flask Container that is used to make a sand mold, made up of two parts: Cope = Top half of the flask Drag = Bottom half of the flask

Riddle Sand casting tool used to sift/clean the sand before making the mold