MicroSCADA Pro Ortviken upgrade & Crimea Wind Power Plant 4/23/2017 MicroSCADA Pro Ortviken upgrade & Crimea Wind Power Plant Stefan Johansson, Sweden FISUB/Österbacka

Upgrade and wind park projects Ortviken Paper Mill Upgrade of one of Sweden's largest MicroSCADA installations to the latest MicroSCADA Pro Crimea Wind Power Plant New Wind Power Plant on the Crimea peninsula

Ortviken Paper Mill

4/23/2017 Ortviken 1850-2005 FISUB/Österbacka

Facts and figures Facts and figures Ortviken News 375.000 ton/year Ortviken LWC (Light Weight Coated) 475.000 ton/year Number of employees 930 Electrical consumption 1,9 TWh

Orvikens Electrical installation 4/23/2017 Orvikens Electrical installation 2 x 130kV lines from EON, normal power 250MW Outdoor 130kV-substation with 7 st breakers 130kV GIS with 25 bays 12 x refiner 5-15 MW with direct start from GIS 1 x counter-pressure turbine with generator 15 MVA 30 x 6kV substations, 260 bays with Safesix total of 453 bays 60 x 6 kV motors 125 x low voltage/motor substations Stort antal LSP-fack Frekvensomriktar- och LS-drifter FISUB/Österbacka

Connected IED 250 protection units of type SPAM and SPAJ 4/23/2017 Connected IED 250 protection units of type SPAM and SPAJ 45 protections/control units of type REF 100 SACO units analog/digital 100 SPOC units 2 RTUs Fiber loops via RS232 converters SPAC 539 C ABB SACO 16 D1 SPOC 110 C ABB FISUB/Österbacka

The history of MicroSCADA 4/23/2017 The history of MicroSCADA First system was installed in 1992 The ”last” was installed in 2001 Total 15 SCS with different versions Terminal server functionality via external software (Exceed) NCC was using ATA functionality Communication and data exchange with the process control system via GCOM Komplicerat samband mellan central system och stationsdatorer Olika versioner mot olika skydd Y2K uppgradering med hårdvarubyte FISUB/Österbacka

The original system 4/23/2017 FISUB/Österbacka SPOC 110 C ABB SACO 16 D1 SPAC 539 C ST1 ST2 ST3 ST3-11/21 ST3-31 ST4 ST4‑11 ST4‑21/31 ST53-71 ST52 ST53 ST53-41/61 ST56 ST57/58 GIS ST53‑61 ST2-31/41 NCC/Control room SCS 100 Connection to office network Alarm announciator Event printer Hardcopy printer SCS 100 TERMINAL GPS ÅC LAN GCOM-SERVER 15” TCP/IP Advant Controller Delivery by ABB 21” DCNT FISUB/Österbacka

How to upgrade the system 4/23/2017 How to upgrade the system The system was to be upgraded in three phases Phase 1 Get a fresh backup of the system Upgrade all databases to lib 4* Build a new structure from 15 individual SCS to one NCC with 15 frontends New database build up from individual SCS New addressing of all individual databases to fit the new structure Komplicerat samband mellan central system och stationsdatorer Olika versioner mot olika skydd Y2K uppgradering med hårdvarubyte FISUB/Österbacka

4/23/2017 Upgrade from LIB3 to LIB4 No ready made tool to upgrade the LIB3 to LIB4 We developed special tool that did parts of the job (excel) Manual ”hands-on” for addresses etc. Upgraded all special functions by hand to LIB4 Simulated the upgraded database and all connected SPA units by using SPA-SIM Komplicerat samband mellan central system och stationsdatorer Olika versioner mot olika skydd Y2K uppgradering med hårdvarubyte FISUB/Österbacka

How to upgrade the system 4/23/2017 How to upgrade the system The system was to be upgraded in three phases Phase 1 Get a fresh backup of the system Upgrade all databases to lib 4* Build a new structure from 15 individual SCS to one NCC with 15 frontends New database build up from individual SCS New addressing of all individual databases to fit the new structure Komplicerat samband mellan central system och stationsdatorer Olika versioner mot olika skydd Y2K uppgradering med hårdvarubyte FISUB/Österbacka

Industrial PC with PCNET 4/23/2017 Phase 1 SPOC 110 C ABB SACO 16 D1 SPAC 539 C NCC/Control room SCS 100 Connection to office network Alarm announciator Event printer Hard-Copy printer SCS 100 TERMINAL GPS Delivery by ABB Advant Controller Delivery by ABB 21” LAN MicroSCADA PRO, Server A TCP/IP Industrial PC with PCNET Local workplace SPA ST1 ST2 ST3 ST3-11/21 ST3-31 ST4 ST4‑11 ST4‑21/31 ST53-71 ST52 ST53 ST53-41/61 ST56 ST57/58 GIS FAT i Västerås, kontroll av typfack, redundanta servrar Leverans till Ortviken, inkoppling av server och Frontend på nätverket Gamla systemet levde vidare Gamla bilderna i nya systemet FISUB/Österbacka

How to upgrade the system 4/23/2017 How to upgrade the system The system was to be upgraded in three phases Phase 2 Upgrade the system by system i.e. letting the old system run in parallel with the new one Move over SCS by SCS to the new structure Komplicerat samband mellan central system och stationsdatorer Olika versioner mot olika skydd Y2K uppgradering med hårdvarubyte FISUB/Österbacka

Industrial PC with PCNET 4/23/2017 NCC/Control room SCS 100 Connection to office network Alarm announciator Event printer Hard-Copy printer SCS 100 TERMINAL GPS Delivery by ABB Advant Controller 21” LAN MicroSCADA PRO, Server A TCP/IP SPOC 110 C ABB SACO 16 D1 SPAC 539 C Industrial PC with PCNET Local workplace SPA ST1 ST2 ST3 ST3-11/21 ST3-31 ST4 ST4‑11 ST4‑21/31 ST53-71 ST52 ST53 ST53-41/61 ST56 ST57/58 ST59/60 GIS Phase 2 Gamla bilderna i nya systemet Flyttade över undercentraler till nya Frontend Tomt gammal system, stog kvar som reserv i några veckor OPC server i drift Remote terminal i drift FISUB/Österbacka

How to upgrade the system 4/23/2017 How to upgrade the system The system was to be upgraded in three phases Phase 3 Install the Hot standby server Install and upgrade the new HMI to the new Pro Graphics Komplicerat samband mellan central system och stationsdatorer Olika versioner mot olika skydd Y2K uppgradering med hårdvarubyte FISUB/Österbacka

Industrial PC with PCNET 4/23/2017 Connection to office network Delivery by ABB SPOC 110 C ABB SACO 16 D1 SPAC 539 C Industrial PC with PCNET LAN Local workplace SPA NCC/Control room BILDSKRIVARE MicroSCADA PRO, Server A TCP/IP MicroSCADA PRO, Server B HSB MicroSCADA PRO, Workstation ST1 ST2 ST3 ST3-11/21 ST3-31 ST4 ST4‑11 ST4‑21/31 ST53-71 ST52 ST53 ST53-41/61 ST56 ST57/58 ST59/60 GIS Phase 3 Remote desktop timesync OPC-connection Etapp 3A Redundanta servar installerade Gamla systemet bortkopplat Etapp 3B Uppgradering till 9.2 Nya bilder Nya rapporter Redundant OPC server FISUB/Österbacka

Crimea Wind Power Plant

Facts and figures Customer Nova-Eco, Kiev Ukraine Consultant 4/23/2017 Facts and figures Customer Nova-Eco, Kiev Ukraine Consultant Krim-Irey. Ukrenergomerezhproject (Ukrainian power grid design, "Kharkov Institute”) Project Turn-Key delivery of two Wind Power Plant of 200MW and 100MW Partners Eltel for 330kV or 220 kV transmission lines and communication. Martifer / Suzlon for 150 x 2 MW Wind Mills. FISUB/Österbacka

Site location Western Project Area Eastern Project Area

West WPP WPP Substation

West WP Substation 330kV CVT 330kV SA 125 MVA 110/33kV 225 MVA 110kV DCB 330kV DCB 33kV Capacitors Control Room 33kV Capacitors 33kV Switchgear

East WPP WPP Substation

East WP Substation 125 MVA 220/33kV 220kV DCB Control Room 33kV Capacitors 33kV Switchgear

How to connect ? ?

General requirements of the control system The control system is adapted to fit the requirements of the power system and the turbine Each feeder contains up to 12 windmills There has to be a special startup sequence (soft start) during normal startup and trip situations Startup sequences has to be both manually and automatically Prepared for OPC connection with the WPP SCADA

Setting up the system

The RMU Each Windmill has it’s own RMU: The windmill Transformer 690V / 33kV Breaker RTU560D With I/O to connect to the units in the RMU Communication switch to the substation Communication to the substation via IEC-104 Internal power supply via the local voltage transformer The windmill Has it’s own control system powered from the 690V side When the Windmill is started up it will automatically connected to the power grid

Setting up the system IEC-104 IEC-101 to NCC

In the substation RTU 560 Communicates with all the bayhouses via IEC-104 Communicates to the NCC via a IEC-101 line Has a PLC program that can manually or automatically control each circuit breaker in each RMUs for soft in coupling of the windmill Exchange information with the local control in the WPP/SS and the IEDs on the 33kV side

Setting up the system 61850-8-1 IEC-104 IEC-101 to NCC

In the substation MicroSCADA Pro Local control of the substation Communicates with the 33kV bays and the transformer units 220/330 kV via IEC61850 Exchanges information with the RTU for local control Start/stop of all sequences of the 33 kV power grid Busbar coloring of 100 RMUs IED and disturbance tools

The system solution for WPP West IEC 60870-5-104 Ethernet TCP/IP WPP S/S Ethernet TCP/IP IEC 61850 GPS time- syncronisation MicroSCADA SubstationControl System Switch RMU no1 RMU no100 SCADA 2*IEC 60870-5-104 Master IEC 61850 Client IEC 60870-5-101 Slave Switch Switch SPA ZC402 IEC 61850 Servers IEC 60870-5-104 Slave IEC 60870-5-104 Slave RTU 560D RTU 560D 4pc RET670 RTU 560A PLC for manual/automatic control of circuit breakers in WPP/SS and RMUs 110DC PS 16pc DI 110VDC 2pc DO 110VDC 110DC PS 16pc DI 110VDC 2pc DO 110VDC 14pc REX 521 Fibre-cable TP-cable

The system solution for WPP East IEC 60870-5-104 Ethernet TCP/IP WPP S/S Ethernet TCP/IP IEC 61850 GPS time- syncronisation MicroSCADA SubstationControl System Switch RMU no1 RMU no50 SCADA 1*IEC 60870-5-104 Master IEC 61850 Client IEC 60870-5-101 Slave Switch Switch SPA ZC402 IEC 61850 Servers IEC 60870-5-104 Slave IEC 60870-5-104 Slave RTU 560D RTU 560D 2pc RET670 RTU 560A PLC for manual/automatic control of circuit breakers in WPP/SS and RMUs 110DC PS 16pc DI 110VDC 2pc DO 110VDC 110DC PS 16pc DI 110VDC 2pc DO 110VDC 7pc REX 521 Fibre-cable TP-cable