Yokogawa Electric Corporation ISD-MASP-S03060 Rev.2 Copyright © Yokogawa Electric Corporation October 17, 2003 Solution Marketing Group International Business Headquarters New Compact Controller Platform-FFCS October 17, 2003

ISD-MASP-S03060 Rev.2 Copyright © Yokogawa Electric Corporation October 17, 2003 R3.04 FFCS Page.2 R3.04 System Configuration - Overview ooo GSGW V net PLC FCJ/FCN Ethernet PROFIBUS-DPV1 Discrete I/O Drive DeviceNet Photoelectric device OPC Server FFCS Ethernet Safety System Other System Subsystem Gateway

ISD-MASP-S03060 Rev.2 Copyright © Yokogawa Electric Corporation October 17, 2003 R3.04 FFCS Page.3 Index What is the new controller platform? What are the features – System What are the features – Hardware What are the features – Software What are the features – Engineering Appendix- Internal use only (Confidential) –What are the advantages against competitors –Pricing and note for order placement –FAQs

ISD-MASP-S03060 Rev.2 Copyright © Yokogawa Electric Corporation October 17, 2003 R3.04 FFCS Page.4 What is New Controller Platform? New compact controller solution for CENTUM CS3000 R3 FIO based controller with I/O node expansion –Total 4 I/O node, One is CPU node Provides full scalability from a single node system to a super large DCS solution in the single architecture Perfect platform for existing Micro-XL migration path This development is clear proof of continuous functional upgrading of CENTUM series

ISD-MASP-S03060 Rev.2 Copyright © Yokogawa Electric Corporation October 17, 2003 R3.04 FFCS Page.5 What is Customer Benefit? Latest FIO solution and Fieldbus technology for small scale projects with CS3000 Simple Micro-XL migration solution for existing Micro-XL users Reduced cabinet space Reduced total power consumption Better cost performance in small scale projects

ISD-MASP-S03060 Rev.2 Copyright © Yokogawa Electric Corporation October 17, 2003 R3.04 FFCS Page.6 Recommended Customers Example Small scale plants –Designed approx. 100 to 500 I/O points per FFCS Distributed process units application –Independent maintenance is available Micro-XL users –Compatible size and I/O modules provides a cost effective migration offering without touching field wiring Foundation Fieldbus trial users –Adding FFCS to the existing RIO CS3000 to utilize in integrated FF solution –The cost for minimum system configuration is attractive, so it becomes easier to adopt FF as a test in plant

ISD-MASP-S03060 Rev.2 Copyright © Yokogawa Electric Corporation October 17, 2003 R3.04 FFCS Page.7 External View Power supply unit CP401 CPU module Eight FIO slots EC401 ESB bus coupler (Note) Note: Two I/O slots are to be used for NIU extension. AIP504 Vnet coupler (10BASE2 Vnet cable is used.) Detachable bottom unit

ISD-MASP-S03060 Rev.2 Copyright © Yokogawa Electric Corporation October 17, 2003 R3.04 FFCS Page.8 FFCS Specification CPUR5432 (RISC) Memory Size32MB Power supply100/220V AC, 24V DC No. of I/O slot8 No. of I/O node total 4 including CPU node ESB bus I/FEC401/SB401 Local node for ESB busUp to 4 Remote node for ER busUp to 3 ER bus I/FEB401/EB501 AP capacity AI/AO480 DI/DO1920 Communication data4000 words Global SW256 Common SW4000 %ANN1000 %PR1000 %OP500 %RQ200 No. of control drawing sheet200 No. of function block (total with %ANN) 2500 Realtime trend256

ISD-MASP-S03060 Rev.2 Copyright © Yokogawa Electric Corporation October 17, 2003 R3.04 FFCS Page.9 What are the Features- System With FFCS, CS3000 can cover from CS1000 scale to 1 million tags super large DCS system CS3000 has full scalability by single architecture Control intelligence can be distributed to each process unit to fit the application CCRUnit #1Unit #2

ISD-MASP-S03060 Rev.2 Copyright © Yokogawa Electric Corporation October 17, 2003 R3.04 FFCS Page.10 What are the Features - Hardware Field proven reliability design is applied, such as: pair and spare, micro sec. bumpless switch-over and ECC memory Full range of FIO modules can be used Compact form with modern look and feel Flexible I/O expansion with up to three additional I/O nodes to better fit smaller applications than a standard large FCS system size High performance utilizing the latest RISC processor Pair and spare architecture

ISD-MASP-S03060 Rev.2 Copyright © Yokogawa Electric Corporation October 17, 2003 R3.04 FFCS Page.11 Hardware Configuration- Local Node FIO: Max. 8 Local node Max. 3 ESB bus Up to 6 Modules Up to 8 Modules CP401 PW48X V net FFCS CP401 PW48X EC401 SB401 PW48X SB401 PW48X SB401 PW48X SB401 FFCS Minimum Configuration Maximum Configuration

ISD-MASP-S03060 Rev.2 Copyright © Yokogawa Electric Corporation October 17, 2003 R3.04 FFCS Page.12 Hardware Configuration – Remote Node V net FFCS Remote node Expanded Remote node up to 3 ER bus EB401 CP401 PW48X EB501 PW48X EB501 Remote node EB501 PW48X EB501 PW48X EB501 Remote node Optical Repeater can be used

ISD-MASP-S03060 Rev.2 Copyright © Yokogawa Electric Corporation October 17, 2003 R3.04 FFCS Page.13 What are the features - Software High performance processing power for middle range application Full application compatibility with large FCS CS Batch 3000 full functions are available

ISD-MASP-S03060 Rev.2 Copyright © Yokogawa Electric Corporation October 17, 2003 R3.04 FFCS Page.14 What are the features - Engineering Standard CS3000 R3 engineering packages can be used R3 integrated FF engineering environment can be applied Control application is 100% compatible with standard large FCS. FFCS control drawings can be ported into standard large FCS

ISD-MASP-S03060 Rev.2 Copyright © Yokogawa Electric Corporation October 17, 2003 R3.04 FFCS Page.15 True Partnership We wish to contribute the success of the customer.

ISD-MASP-S03060 Rev.2 Copyright © Yokogawa Electric Corporation October 17, 2003 R3.04 FFCS Page.16 Appendix Confidential

ISD-MASP-S03060 Rev.2 Copyright © Yokogawa Electric Corporation October 17, 2003 R3.04 FFCS Page.17 FCS lineup CS3000 Integrated std. Field control station RIO seriesFIO series KFCS/KFCS2LFCS/LFCS2 PFCS FFCS Compact Field control station New Confidential

ISD-MASP-S03060 Rev.2 Copyright © Yokogawa Electric Corporation October 17, 2003 R3.04 FFCS Page.18 Appendix for Internal Confidential

ISD-MASP-S03060 Rev.2 Copyright © Yokogawa Electric Corporation October 17, 2003 R3.04 FFCS Page.19 What is the advantage against Delta V EPM Delta V MD (1) –Single choice of controller with small application capacity – only 500 tags. FFCS has 2500 function blocks. Free combination of FFCS and KFCS. –Small memory capacity – 14MB. FFCS has 32MB large memory. –Limited scalability up to 100 stations (node) in system with max Confidential

ISD-MASP-S03060 Rev.2 Copyright © Yokogawa Electric Corporation October 17, 2003 R3.04 FFCS Page.20 What is the advantage against Delta V EPM Delta V MD (2) –I/O rack extension is up to 8 nodes with 8 I/Os each, but tag capacity is still max No remote I/O capability is available. Three extra I/O rack and full remote I/O capability are available on FFCS. –Card Density generally less than FIO Confidential

ISD-MASP-S03060 Rev.2 Copyright © Yokogawa Electric Corporation October 17, 2003 R3.04 FFCS Page.21 Comparison with Delta V 267mm MD controller FFCS Controller ( CPU Node ) 165mm Field wiring cable space is necessary below of node. Power cable space is necessary above of node. The height is greater than MD, but the required space is similar. –Extra cable space is unnecessary for FFCS. –When MD uses external terminal, cabinet space factor becomes similar to FFCS. 21 inch 19 inch Confidential

ISD-MASP-S03060 Rev.2 Copyright © Yokogawa Electric Corporation October 17, 2003 R3.04 FFCS Page.22 What is the advantage against PKS Honeywell PKS C200 (1) –Slow control switch over and it takes 500m sec. FFCS has bumpless switch over and performs within 100 micro sec. –C200 control highway is to be replaced with Fault Tolerant Ethernet (FTE) between server and controller in R200 (Dec). ControlNet will be maintained for the I/O bus. FTE is still just commitment. FFCS uses reliable high performance Vnet. Confidential

ISD-MASP-S03060 Rev.2 Copyright © Yokogawa Electric Corporation October 17, 2003 R3.04 FFCS Page.23 What is the advantage against PKS Honeywell PKS C200 (2) –Controller-level redundancy is supported through rack-to-rack fail over. Redundant controller configuration requires two control box –master and back up which has identical module configuration. Confidential

ISD-MASP-S03060 Rev.2 Copyright © Yokogawa Electric Corporation October 17, 2003 R3.04 FFCS Page.24 Appendix for Internal Pricing and notes for order placement Confidential

ISD-MASP-S03060 Rev.2 Copyright © Yokogawa Electric Corporation October 17, 2003 R3.04 FFCS Page.25 Pricing To achieve future single architecture system, FFCS price is set to cover CS 1000 price zone. –FFCS hardware price is same as standard type PFCS. –Special software pack* is introduced for entry level users. (LHSBEPK-S0 is for operation, -S1 is for operation and builder.) –The pack assists in opening the door for potential new customers when competing in low price settings. *: only for FFCS and up to 3 stations Confidential

ISD-MASP-S03060 Rev.2 Copyright © Yokogawa Electric Corporation October 17, 2003 R3.04 FFCS Page.26 Notes for Order Placement When I/O node extension is made to FFCS, I/O node (ANB10x, ANR10x, ANR11x) with option code /NDEL must be placed the order. –I/O node is common model for both KFCS and FFCS, therefore /NDEL option must be specified for FFCS. (Node extension license is bundled with node hardware.) Confidential

ISD-MASP-S03060 Rev.2 Copyright © Yokogawa Electric Corporation October 17, 2003 R3.04 FFCS Page.27 FIO Node Option Code (/NDEL) Confidential

ISD-MASP-S03060 Rev.2 Copyright © Yokogawa Electric Corporation October 17, 2003 R3.04 FFCS Page.28 Comparison with PFCS 6-unit PFCS FFCS 15-unit Much more compact than PFCD. –Same size as MicroXL FCUs, so useful for migration. Much more reliable. –Pair & Spare CPU –All I/O modules can be redundant. 19 inch Confidential

ISD-MASP-S03060 Rev.2 Copyright © Yokogawa Electric Corporation October 17, 2003 R3.04 FFCS Page.29 Positioning of CS3000 FFCS and STRDOM Scale Huge Large Medium Small DCS NCS Application Domain - FFCS is a solution for mid-scale and small-scale DCS customers - STARDOM aims at different domain. Compact Controller for FIO (FFCS) If the target process is critical application, choose DCS, otherwise NCS could be the right choice. Confidential

ISD-MASP-S03060 Rev.2 Copyright © Yokogawa Electric Corporation October 17, 2003 R3.04 FFCS Page.30 Appendix for Internal FAQs Confidential

ISD-MASP-S03060 Rev.2 Copyright © Yokogawa Electric Corporation October 17, 2003 R3.04 FFCS Page.31 FAQs (1) Will CS 1000 support FFCS ? –CS 1000 is unchanged. FFCS is for CS 3000 to provide full scalability. What is the selection criteria of FCS ? –FFCS is for small and highly distributed application. KFCS is for large integrated applications. Confidential

ISD-MASP-S03060 Rev.2 Copyright © Yokogawa Electric Corporation October 17, 2003 R3.04 FFCS Page.32 FAQs (2) How to migrate existing Micro-XL system? –Case of One MFCD replacement Same Space(6U+radiation space) Same temperature environment Space for radiation (3U) AFF50 x MFCD Space for radiation (3U) 50 degrees C 6-unit Confidential

ISD-MASP-S03060 Rev.2 Copyright © Yokogawa Electric Corporation October 17, 2003 R3.04 FFCS Page.33 FAQs (3) How to migrate existing Micro-XL system? –Case of 2 to 4 MFCDs replacement AFF50x(6U size) + ANx10x(5U size) X 1 to 3 –Need space between 2 of AFF50s due to the heat radiation Same Space with Temperature (0 to 40 degrees C) 2 Nests AFF50 x +AN x 10 x x 1 3 Nests AFF50 x+ AN x 10 x x 2 4 Nests AFF50 x+ AN x 10 x x 3 MFCD AFF50x ANx10x Confidential

ISD-MASP-S03060 Rev.2 Copyright © Yokogawa Electric Corporation October 17, 2003 R3.04 FFCS Page.34 FAQs (4) Can FFCS use all types of FIO ? –Yes. All types of FIO including new PROFIBUS-DP and DeviceNet (Tokuchu) modules can be used. Can FFCS be used for expansion of CS 1000 system ? –CS 1000 users will be able enjoy extremely cost effective migration license upgrade. The CS 1000 can be up graded to CS Confidential

ISD-MASP-S03060 Rev.2 Copyright © Yokogawa Electric Corporation October 17, 2003 R3.04 FFCS Page.35 CS1000 to CS3000 Migration Migration Path Policy & Promotion CS 1000CS 3000 R2 R3 (a) (b) (c) a.Version up (charged: 30% of software price) b.Migration to CS 3000 (special migration price is considered.) Only PFCS-E (Enhanced type) can be migrated till next release. c.Version up & Migration to CS 3000 (same policy as case (b) ) Only PFCS-E (Enhanced type) can be migrated till next release. Subjects may change without notice Confidential

ISD-MASP-S03060 Rev.2 Copyright © Yokogawa Electric Corporation October 17, 2003 R3.04 FFCS Page.36 CS1000 to CS3000 Migration CS 1000 PFCS-SPFCS-E CS 3000 PFCS-SPFCS-E CS3000 Builder supports CS1000 FCS (next release) –CS3000 integrates CS1000 FCS CS 3000 Builder supports CS 1000 FCS (PFCS-S/PFCS-E) Subjects may change without notice HIS ENG FFCS Confidential