System Overview Model HDI3010 HRMV-WIS Technology Bruce T. Dobbie

Mission Statement R.K.B. OPTO-ELECTRONICS, INC. is a designer and manufacturer of high speed machine vision, web inspection, process control and quality assurance and related technologies. We are the most diverse supplier and are committed to the industry and our customers that depend on us to ensure that quality is maintained at the highest possible level. We are dedicated to increasing customer satisfaction, continuously improving our products and services, and providing opportunities for our employees to achieve their maximum potential.

Product: HDI3010 HRMV-WIS or FOR MORE INFO...

Technology

Overview of HDI3010 HRMV-WIS The OPTOMIZER HDI HRMV-WIS is a CCD linear array machine vision imaging technology that provides high speed inspection of subtle autonomous defects commonly found in various web based material manufacturing. Our machine vision technology will detect, classify and analyze many types of defects that can adversely affect product quality and damage fragile components in various supercalenders, coating, printing, embossing, laminating and similar conversion processes. This machine vision technology will save your company tens of thousands of dollars per annum due to loses, complaints, re- manufacturing, machine downtime and other production aspects if unchecked.

Overview of HDI3010 HRMV-WIS The 3010 detects most common faults like holes, dirt, scale, fisheyes, gels, bubbles, hard wrinkles, oil, bugs as well as very subtle defects in specialized coating applications. The 3010 will provide operational and managerial staff reliable and complete production information on each and every grade or roll of product produced. The 3010 provides historical information on production up to and beyond one full year. The 3010 will inform production staff of problematic areas in their production process such as a bad wire, felt, dryer roll, etc that can cause re-occurring faults. The 3010 will save thousands of dollars per annum in customer claims, lost production, machine down time and quality assurance complaints.

Overview of HDI3010 HRMV-WIS 512 or 1024 pixel format CCD Chipset VHO, HS, Standard Lighting. State-of-the-art Electronic Processing. Ethernet communication + Modem interface support. Latest CPU technology with Flat Panel Touchscreen. Detection of defects as small as 5 microns High Speed capabilities Repeating Defect Analysis Historical Data collection based on Access for ease of operation Adjustable setup parameters for defect size, position, type, etc.

HDI3010 Features Integrated and non- integrated control system Environmentally sound inspection station Reflective Lighting technique Transmissive Lighting technique Pneumatic Lift system for rethreading Solid Aluminum construction

HDI3010 Features Environmentally Sound Inspection Station

HDI3010 Features Military type connections ensure solid electrical specifications are maintained and environmental protection is achieved

HDI3010 Features State of the art Digital Processing

HDI3010 Features Latest in CCD Line-Scanning Sensor Technology

HDI3010 Features Industry Standard Lenses (I.e., 25mm, 50 mm, etc.)

HDI3010 Features Environmentally Sound Lamp Housings

HDI3010 Features Transmissive and Reflective Lighting Techniques

HDI3010 Features Up to 3/4” Full Length Tempered Safety Glass Lamp Covers

HDI3010 Features Custom to Standard Proprietary Lighting w/spring loaded socket

HDI3010 Features Electronic Controlled Lamp Intensity System

HDI3010 Features Lamp Power and Low Voltage Supply Enclosure

HDI3010 Features Environmentally Sound Electronic Processing Station

HDI3010 Features Dual Channel Oscilloscope (troubleshooting / engineering)

HDI3010 Features Electronic Digital Signal Processing

HDI3010 Features Multiple Relay Interface Capability

HDI3010 Features Electronic Signal Processing WorkStation

HDI3010 Features Automatic Power Up Sequencing System

HDI3010 Features Audible/Visual Alarm Unit

HDI3010 Features Positive Air Purging System and Closed Loop AC

HDI3010 Features Pneumatic Lift Mechanism

HDI3010 Features State of the Art CPU & Touch Systems Stand Alone and Optional Remote Stations

HDI3010 Features QAMS® (Quality Assurance Management System)

HDI3010 HRMV-WIS Applications  Newsprint  Uncoated (printing) paper  Coated paper  Coated board  Linerboard  Magnetic Media  Film  Foil  Metals

HDI3010 HRMV-WIS Benefits High Speed Subtle Spot Type Detection High Speed Hole Detection Edge Crack Detection Hard Wrinkle Detection Oil Spot Detection Coating Variance Verification Repeating Defect Analysis Inspection System Diagnostics Reliable Detection Consistent Detection Accurate Detection Reduced Machine Down Time PM Analytical Performance Verification Increase in PM Profit Margin

HDI3010 HRMV-WIS Benefits Meets quality initiative and ISO requirements. Detection 24/7 without the need for operational intervention. Eliminate the need for manual inspections.

Defect Detection Results Light Spots (Linerboard App)

Defect Detection Results Scale (Linerboard App)

Defect Detection Results Dirt (Newsprint App)

Defect Detection Results Oil (Coated Paper App)

Defect Detection Results Coating Skips

Defect Detection Results Coating Voids

Defect Detection Results Fiber Clump

Defect Detection Results Holes

Defect Detection Results Picking

Defect Detection Results Bad Edges

Typical Installation

Installations at Major Manufacturers

References For reliability; large, medium and small companies turn to RKB for their Quality Assurance and Control needs.

Related Websites –Syracuse, New York, United States –Suzhou, Jiangsu, China fioproin.it –Milan, Italy –Meltham, Holmfirth, United Kingdom –Delden, Netherlands / / / –Syracuse, New York, United States