Compostable Material Facilities Compliance First: Evaluation of Solid Waste Facilities’ State Standards Training Provided By: California Integrated Waste.

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Presentation transcript:

Compostable Material Facilities Compliance First: Evaluation of Solid Waste Facilities’ State Standards Training Provided By: California Integrated Waste Management Board (CIWMB)

Introduction Compost facilities receive non-hazardous organic waste materials such as green material and food waste for the purpose of allowing biological decomposition of these wastes. The end product – compost – is biologically stable and most weed seeds have been rendered non-viable.

A Multi-step Process A violation may be issued if the operational activates observed during an inspection do not correspond to what is described in the RCSI: 1)Receiving 2)Processing 3)Composting 4)Storing 5)Shipping

Top Violations T Report of composting site information T Report of composting site information T Odor impact minimization plan T Odor impact minimization plan T (a)(5)Unauthorized access T (a)(5)Unauthorized access T (a)(8)Fire prevention T (a)(8)Fire prevention T Personnel training T Personnel training T (a)Inspection of records T (a)Inspection of records T (b)Special occurrences T (b)Special occurrences T (h)Training records T (h)Training records

Report of Composting Site Information 14 CCR §17863 Each operator of a compostable material handling facility that is required to obtain a “Compostable Materials Handling Facility Permit,” as specified in Article 2 of this Chapter, shall, at the time of application, file a Report of Composting Site Information with the EA

What Triggers a Violation? The most common problem is that the RCSI does not adequately describe the current operations. Common topics include: The most common problem is that the RCSI does not adequately describe the current operations. Common topics include: Feedstock changes Methods for composting Hours of operation Others?

Odor Impact Minimization Plan 14 CCR § (a) All compostable material handling operations and facilities shall prepare, implement and maintain a site-specific odor impact minimization plan. A complete plan shall be submitted to the EA with the EA Notification or permit application.

The Plan Must Include: (b) Odor impact minimization plans shall provide guidance to on-site operation personnel by describing, at a minimum, the following items. If the operator will not be implementing any of these procedures, the plan shall explain why it is not necessary. Odor monitoring protocol Description of meteorological conditions Complaint response protocol Design and operational methods for minimizing odor Description of operating procedures to reduce odor

The Plan Must Also: Reflect any changes and notify EA within 30 days Be reviewed annually by the operator Be reviewed by the EA to affirm compliance Be added to by the EA if odor impacts are still occurring

Odor – A Subjective Issue All compost facilities produce odor. When is it normal and when does it become a problem? Number of complaints Validity of complaints Discussion

Sources of Compost Facility Odors Inbound feedstock Unprocessed feedstock stockpiles Grinding or screening operation Active compost area (turning piles) Standing water

Odor Source Location Possible Cause Management Approach Feedstock Receiving Material exceptionally odorous upon receipt Add carbon source at grinding and “nibble” at odorous pile Odorous material remaining unprocessed on receiving pad (mix sitting too long prior to processing) Augment material processing efforts Aisles / Access Roads Storm water allowed to pond in improperly graded areas Absorb ponded water with wood chips/other absorbent, fill depressions, improve grading and/or drainage control Unprocessed material in aisles Clean aisles of spilled material and treat with carbon source Stockpiles / Windrows Ammonia odor (high nitrogen level) Add additional wood chips (or other carbon source), recombine pile Sulfur Odor (anaerobic conditions) Increase turning frequency, check temperatures, add bulking agent Varying odors in pile Turn windrows to achieve even mixing, check temperatures, porosity, fiber-length, bulk density, and moisture content, adjust windrow constituents, geometry, and/or configuration Odors generated after turning Increase turning frequency, increase pile porosity, add odor- absorbing amendment (like wood chips, sawdust, wood ash) Long retention time Remove chipped and ground material more frequently Curing Piles / Product Storage Areas Odors present at time of loading (temperatures above 122°F) Decrease pile size, increase windrow time prior to moving to curing piles or product storage

Other MSW Facility Odors Could Impact the Compost Facility Apply to compost facilities that are located at landfills or transfer stations: Active face Exposed waste Area of poor drainage Landfill gas Leachate Cleaning the pit

What Triggers a Violation? An inadequate plan may trigger a violation regardless of whether or not there are odors. An inspector may issue a violation if the Odor Impact Minimization Plan is inadequate.

Unauthorized Access 14 CCR § Section 17867(a) (5) (5) Unauthorized human or animal access to the facility shall be prevented. The goal is to keep people and animals out so that they aren’t exposed to dangers (i.e., pathogens or temps) or don’t cause safety problems.

When is it Secure? When is a facility considered secure enough to satisfy the requirement? How sensitive is the facility to an intruder? What do you think about this facility?

Consider the History Consider the facility’s history when evaluating the security of the facility. Have there been problems related to a lack of security? If so, what are some practical solutions?

Example Is the fence appropriate and is it intact? Or are we attracting “outsiders” by not managing the facility properly?

What Triggers a Violation? A facility with no fencing or lockable gate that would allow unauthorized access would be considered in violation. A facility with no fencing or lockable gate that would allow unauthorized access would be considered in violation.

Fire Prevention, Protection & Control 14 CCR § Section 17867(a) (8) (8) The operator shall provide fire prevention, protection and control measures, including, but not limited to, temperature monitoring of windrows and piles, adequate water supply for fire suppression, and the isolation of potential ignition sources from combustible materials. Firelanes shall be provided to allow fire control equipment access to all operation areas.

Fire Marshal Meetings The CIWMB and the State Fire Marshall are sponsoring regional coordination meetings in November, 2005 to better prevent and suppress solid waste fires. For more information:

Ignition Sources Smoking Arson Chemical reaction Spontaneous combustion Wildfire Lightning …any others? Equipment fire Spark from machine Electrical short Poor housekeeping Flammable liquid

High Fire Risk As raw material enters the facility, it may be stockpiled. This is one of the most vulnerable locations due to the risk of spontaneous combustion. Heterogeneous materials that may provide adequate porosity and wet/dry interface are especially at risk.

Spontaneous Combustion When a fire starts without any external source of ignition

Avoiding the Risk of Spontaneous Combustion Minimize bulk pile size Avoid prolonged storage of bulk materials Provide adequate separation between piles or underlying landfill Monitor compost piles for temperature and turn as necessary Be aware of heterogeneous nature of raw material (wet-dry interface)

Fire Prevention: Green Material Minimize green material pile size and provide adequate cleared space around pile Monitor temperature of compost piles (upper 1/3)

Temperature Thresholds Temperature Thresholds for Compostable Materials TemperatureExplanation 122 o F*When materials reach this temperature, CIWMB will regulate as composting facility. 131 o F*Minimum temperature for Pathogen reduction. 140 o F  Very active composting – monitor temps frequently 160 o F  Generally time to add water and/or turn pile 170 o F  Biological activity slows as microbes die or go dormant 180 o F  Chemical oxidation has taken over. Temps can elevate rapidly 180 o F and above  Evaporation accelerates. Pile is on its way to spontaneous combustion 300 o F  Active fire *Regulatory threshold  Approximated threshold

Ignition Temperature

Fire Prevention

Site Design

High Risk Conditions

What Triggers a Violation? This is what the LEA is looking for: Adequate fire protection Regular temperature monitoring Good access for fire fighting equipment Adequate water supply Room to isolate a fire if it occurs

Personnel Training 14 CCR § Section (1) Operators shall ensure that all personnel assigned to the operation shall be trained in subjects pertinent to operations and maintenance, including the requirements of this article, physical contaminants and hazardous materials recognition and screening, with emphasis on odor impact management and emergency procedures. A record of such training shall be maintained on the site.

Training Elements Operations Maintenance Physical contaminants Haz-mat recognition and screening Odor impact management Emergency procedures How far should an inspector go in affirming that this type of training is occurring? How far should an inspector go in affirming that this type of training is occurring?

Training Verification What are some things an inspector should look for to verify that the training is adequate? Training records Results Is operation functional? Are physical contaminants handled? Is load check program effective? Does crew understand emergency response plan? Are odors controlled Anything else?

What Triggers a Violation? Here are some things that will trigger a violation: Here are some things that will trigger a violation: Inadequate training Inadequate training records Training records not available

Training Documentation Documentation can be as simple as placing a copy of specific training materials, along with an employee sign- off sheet, into a training file.

Inspection of Records 14 CCR §Section (a) All records required by this Chapter shall be kept in one location and accessible for five (5) years and shall be available for inspection by authorized representatives of the board, EA, local health entity, and other duly authorized regulatory and EAs during normal working hours. What issues can make it difficult for a facility to comply with this requirement?

Some Common Problems No Files …all discarded No Filing System Chaotic Filing System Files not on-site

Some Common Problems Archived files that are unorganized present a real challenge. Is it there …or not?

What Triggers a Violation? Inadequate records Inadequate records Records not available Records not available Records not on-site Records not on-site

(b) The operator shall record any special occurrences encountered during operation and methods used to resolve problems arising from these events, including details of all incidents that required implementing emergency procedures. (b) The operator shall record any special occurrences encountered during operation and methods used to resolve problems arising from these events, including details of all incidents that required implementing emergency procedures. Special Occurrences 14 CCR §Section 17869(b)

Special Occurrences Special occurrences include: Special occurrences include: Accidents Fires Injuries Fatalities Spills Other?

What Triggers a Violation? No special occurrence log No special occurrence log Special occurrences not recorded Special occurrences not recorded Records of special occurrences not available Records of special occurrences not available

Training Records 14 CCR §Section (h) The operator shall retain a record of training and instruction completed in accordance with section

What Triggers a Violation? No training records No training records Records not available Records not available

Virtual Inspection A variety of photos taken at compost facilities are shown on the following pages. A variety of photos taken at compost facilities are shown on the following pages. Do you see any problems? Do you see any problems?

Virtual Inspection Photo 1 Compost drainage …any problem? Compost drainage …any problem?

Virtual Inspection Photo 2 Excess water flowing from ag-bag compost operation …any problem? Excess water flowing from ag-bag compost operation …any problem?

Virtual Inspection Photo 3 Finished compost product …any problem? Finished compost product …any problem?

Virtual Inspection Photo 4 Compost windrows with identifying numbers …any problem? Compost windrows with identifying numbers …any problem?

Virtual Inspection Photo 5 Compost windrows …any problem? Compost windrows …any problem?

Virtual Inspection Photo 6 Processing green material with a tub grinder …any problems? Processing green material with a tub grinder …any problems?

Wrap up Questions? Any questions on compostable materials facilities? How about some examples of what you see out there in the real world?