Onion Waste Recycling to Produce the Value Added by-Products

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Presentation transcript:

Onion Waste Recycling to Produce the Value Added by-Products Hyeun-Jong Bae

South Korea

Chonnam National University

CHONNAM NATIONAL UNIVERSITY Serving the community With Global Vision Chonnam National University Bioenergy Research Center 2010-2019 Priority Research Center

1 2 3 Biotechnolgy is key Competences of BRC Development of Efficient Pretreatment Methods High Value Creation in Biomass Bioconversion 2 Biomass Bioconversion by Enzymatic Process 3 Developing Advanced Biotechnology System

Onion waste is produced from various processed onions. They are one of major industrial waste.

BRC Pioneering Following Issues Environmental-Friendly Safe to handle Wastes Cost reduction of Waste treatment Design Agricultural Wastes Recycling Value Added Material Production

83 million tons of onions are produced annually (2013) World Onion Production 83 million tons of onions are produced annually (2013) Country Thousand Tons World 82,852 China 22,600 India 16,309 United States 3,277 Iran 2,260 Russia 2,081 Egypt 2,025 Turkey 1,819 Korea, South 1,196 Spain 1,187 Algeria 1,183 Others 28,915 From FAO (Food and Agriculture Organization of the United Nations)

High yields are found in Korea, Japan, Europe and the USA. Source: The Times of India

Onion Production (Dry) in South Korea yr ton 2009 1,372,291 2010 1,411,646 2011 1,520,016 2012 1,195,737 2013 1,294,009 Production Area (ha) Chonnam 12,080 Kyungnam 5,294 Kyungpook 2,602 Chobuk 1,654

Enzymatic bio-process- biodegradation of lignocellulose Endo cellulase CBH I CBH II β-glucosidase Cellobiose R NR Crystalline Amorphous Crystalline

Strategy for Enzyme Cost Reduction Increase Enzyme Activity Low Cost Mass Production

Produce of Onion Waste Hydrolysates by Enzymatic Bioprocess

Onion Skin Waste Enzymatic hydrolysis Onion sugars Bioethanol Fermentation Bioethanol

Value-added byproduct We evaluated the use of OSW for biosugar and Quercetin production Bio-ethanol Onion production 82.9 million T/yr Onion Skin Waste Onions are low in calories, very low in sodium, and contain no fat or cholesterol. Furthermore, onions contain fiber and flavonoid Quercetin Value-added byproduct

Chemical composition (% dry weight) of onion skin waste. % (w/w) Onion skin Rhamnose 2.5 Arabinose 1.4 Xylose 4.2 Mannose 3.7 Galactose 2.8 Glucose 40.6 Total (sugar) 53.7 Quercetin 0.1- 0.2

Glucose Concentration of OSW Hydrolysate under Different Enzyme Loading Conditions. Cellulase (FPU/g OS) Pectinase (mg/ g OS) Xylanase (mg/g OS) Glucose (mg/mL) Conversion rate (%) 4.8 0.06 0.1 0.4 9.9 0.5 1.65 40.6 0.75 2.53 62.3 1.0 3.3 81.3 0.16 0.55 13.5 1.76 43.3 2.66 65.5 3.5 86.2 12 0.67 16.5 2.19 53.9 2.88 70.9 3.72 91.6 0.86 21.2 2.37 58.4 3.16 77.8 3.83 94.3 24 1.46 36.0 2.87 70.7 3.63 89.4 3.92 96.6 1.60 39.4 2.94 72.4 3.85 94.8 4.01 98.5

Optimized enzyme loading volume – 90% bioconversion rate Pec: 0.16 mg Xyl: 1mg

Sugar Analysis after Enzymatic Hydrolysis

Thin-layer chromatography (TLC) plates showing the presence of quercetin in isolated onion skin wastes (OSWs) samples before and after enzymatic hydrolysis. 약 1.6 배 증가

Biomagnetic Separation Techniques Silica coated magnetic nanoparticle Receptor 1 ZnCl2 SMNP TSMNP TSMNP-Zn Terpyridine receptor Extracts of onion skin Receptor 1 먼저 silica coated magnetic nanoparticle (SMNP)을 준비 후 Zn와 잘 결합하는 성질을 가진 terpyridine 유도체 (receptor 1)를 SMNP의 표면에 도입시킵니다. 이후 ZnCl2를 이용하여 terpyridine 유도체가 도입된 magnetic nanoparticle에 Zn 이온을 도입시킵니다. 준비된 TSMNP-Zn에 양파 껍질 추출물을 첨가하면 TSMNP-Zn은 quercetin과 잘 결합을 이룰 수 있습니다. TSMNP-Zn에 결합된 quercetin을 분리시키기 위하여 quercetin 보다 Zn이온과 결합력이 뛰어난 EDTA를 첨가하면 원하는 quercetin을 분리시킬 수 있습니다. 참고로 SMNP 만드는 과정입니다. 먼저 FeCl3와 FeCl2를 이용하여 magnetic nano particle (MNP)을 합성하였고 여기에 TEOS를 이용하여 MNP 표면을 silica로 코팅하였습니다. Silica 코팅 이유는 receptor 1을 도입시키기 위해서 입니다. Receptor 1 말단에 도입된 -Si-(OEt)3가 공유결합(covalent bonding)에 의해 silica 표면에 잘 붙습니다. EDTA +

Mass balance –Bioethanol and quercetin production 10 ton (M.C: 80%) Enzymatic hydrolysis Glucose: ≒ 800kg Quercetin: 20kg → 32kg 1.6배 Fermentation (≒90%) 1. Separation (≒90%) 2. Extraction (≒75%) EtOH: ≒ 370kg Quercetin: 21.6kg

Thank you for your attention.

baehj@chonnam.ac.kr Hyeun-Jong Bae Question ?????? QUESTIONS?