Tuesday, November 16, 2010G. Favre EN/MME1 PIMS prototype construction experience Details of the construction procedure elaborated by CERN for the PIMS.

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Presentation transcript:

Tuesday, November 16, 2010G. Favre EN/MME1 PIMS prototype construction experience Details of the construction procedure elaborated by CERN for the PIMS prototype

Tuesday, November 16, 2010G. Favre EN/MME2 Construction sequence for standard rings type 3

Tuesday, November 16, 2010G. Favre EN/MME3 Table 1: Construction sequence for standard rings type 3 (1/2) pieces p. cav. drawing numbersequenceresponsibility/task sub parts 4SPLACPMT0001Tuner port machining (this part integrates a backing support designed to receive the welding root) IPJ - task 1 4SPLACPMB0037Flange rough machining, stabilization, final machining IPJ - task 1 4SPLACPMT0002Vacuum brazingIPJ - task 1 main parts 4SPLACPMT Ring rough machining (+1 mm)IPJ - task 1 2. Milling of port apertures according to the requirements by FZJ IPJ - task 1 3. CleaningIPJ - task 1 4. Packing and transport of rings and port tubes to FZJ IPJ - task Welding of port tubesFZJ - task 2 6. Leak test of portsFZJ - task 2 7. Packing and transport to IPJFZJ/IPJ - task 2

Tuesday, November 16, 2010G. Favre EN/MME4

Tuesday, November 16, 2010G. Favre EN/MME5

Tuesday, November 16, 2010G. Favre EN/MME6

Tuesday, November 16, 2010G. Favre EN/MME7 + 2 mm - 2 mm Rough machining: oversize + 1 mm

Tuesday, November 16, 2010G. Favre EN/MME8

Tuesday, November 16, 2010G. Favre EN/MME9 pieces p. cav. drawing numbersequenceresponsibility/task main parts SPLACPMB Port backing support machiningIPJ - task 3 9. X-ray testingIPJ – task Leak test of portsIPJ - task 3 SPLACPMB Ring final machiningIPJ - task CleaningIPJ - task Metrological reportIPJ - task Packing and transport to CERNIPJ - task 3 Table 1: Construction sequence for standard rings type 3 (2/2)

Tuesday, November 16, 2010G. Favre EN/MME10

Tuesday, November 16, 2010G. Favre EN/MME12 Construction sequence for pick-up rings

Tuesday, November 16, 2010G. Favre EN/MME13 Table 2: Construction sequence for pick-up rings (1/2) pieces p. cav. drawing numbersequenceresponsibility/ tasks sub parts 2SPLACPMT0001Tuner port machining (this part integrates a backing support designed to receive the welding root) IPJ - task 1 2SPLACPMB0037Flange rough machining, stabilization, final machining IPJ - task 1 2SPLACPMT0002Vacuum brazingIPJ - task 1 2SPLACPMT0003Pick-up port machining (this part integrates a backing support designed to receive the welding root) IPJ - task 1 2SPLACPMB0038flange rough machining, stabilisation, fine machining IPJ - task 1 2SPLACPMT0002, SPLACPMT0004 Vacuum brazingIPJ - task 1

Tuesday, November 16, 2010G. Favre EN/MME14

Tuesday, November 16, 2010G. Favre EN/MME15

Tuesday, November 16, 2010G. Favre EN/MME16

Tuesday, November 16, 2010G. Favre EN/MME17

Tuesday, November 16, 2010G. Favre EN/MME18

Tuesday, November 16, 2010G. Favre EN/MME19

Tuesday, November 16, 2010G. Favre EN/MME20 Table 2: Construction sequence for pick-up rings (2/2) pieces p. cav. drawing number sequenceresponsibility/ tasks main parts 21. Ring rough machining (+1 mm)IPJ - task 1 SPLACPMT Milling of port apertures according to the requirements of FZJ IPJ - task 1 3. CleaningIPJ - task 1 4. Packing and transport of rings and port tubes to FZJ IPJ - task Welding of port tubesFZJ - task 2 6. Leak test of portsFZJ - task 2 7. Packing and transport to IPJFZJ/IPJ - task 2 SPLACPMB Port backing support machiningIPJ - task 3 9. X-ray testingIPJ – task Leak test of portsIPJ - task 3 SPLACPMB Ring final machiningIPJ - task CleaningIPJ - task Metrological report (the ring shall be unclamped to carry out the measurements) IPJ - task Packing and transport to CERNIPJ - task 3

Tuesday, November 16, 2010G. Favre EN/MME21

Tuesday, November 16, 2010G. Favre EN/MME22

Tuesday, November 16, 2010G. Favre EN/MME23 Construction sequence of central ring type 4

Tuesday, November 16, 2010G. Favre EN/MME24 Table 3: Construction sequence of central ring type 4 pieces p. cav. drawing numbersequenceresponsibility Sub parts 1SPLACPMB0025square flange: rough machining, stabilization, final machining IPJ - task 1 1SPLACPMB0026tube machiningIPJ - task 1 1SPLACPMB0027pick-up tube machiningIPJ - task 1 1SPLACPMB0028fitting elbows machiningIPJ - task 1 1SPLACPMB0029nipples machiningIPJ - task 1 1SPLACPMB0037flange rough machining, stabilisation, final machining IPJ - task 1 1SPLACPMB0038flange rough machining, stabilisation, final machining IPJ - task 1

Tuesday, November 16, 2010G. Favre EN/MME25

Tuesday, November 16, 2010G. Favre EN/MME26

Tuesday, November 16, 2010G. Favre EN/MME27

Tuesday, November 16, 2010G. Favre EN/MME28

Tuesday, November 16, 2010G. Favre EN/MME29

Tuesday, November 16, 2010G. Favre EN/MME30

Tuesday, November 16, 2010G. Favre EN/MME31

Tuesday, November 16, 2010G. Favre EN/MME32 Table 3: Construction sequence of central ring type 4 pieces p. cav. drawing numbersequenceresponsibility Main parts 1SPLACPMT Ring rough machining (+1 mm)IPJ - task 1 2. CleaningIPJ - task 1 3. Stabilisation (heat treatment)IPJ - task 1 SPLACPMT Ring rough machining (+0.5 mm)IPJ - task 1 5. CleaningIPJ - task 1 6. Stabilisation (heat treatment)IPJ - task 1 SPLACPMB Ring final machiningIPJ - task 1 8. CleaningIPJ - task 1 9. Metrology (the ring shall be unclamped to carry out the measurements) IPJ - task 1 SPLACPMB Brazing of ports, fitting elbows, nipples and square flange IPJ - task Leak testIPJ – task Water pressure testIPJ – task MetrologyIPJ – task Packing and Transport to CERNIPJ - task 3

Tuesday, November 16, 2010G. Favre EN/MME33

Tuesday, November 16, 2010G. Favre EN/MME34

Tuesday, November 16, 2010G. Favre EN/MME35

Tuesday, November 16, 2010G. Favre EN/MME36

Tuesday, November 16, 2010G. Favre EN/MME37

Tuesday, November 16, 2010G. Favre EN/MME38 Construction sequence of central disc type 1, type 3 and & disc type 3

Tuesday, November 16, 2010G. Favre EN/MME39 Table 4: Construction sequence of central disc type 1, type 3 and & disc type 3 pieces p. cav. drawing numbersequenceresponsibility 21. Disc rough machining including coupling slots (all +1 mm) IPJ - task 1 2. Drilling of cooling circuitsIPJ - task 1 3. Installation of temporary threaded plugs to protect cooling circuits during final machining and cleaning IPJ - task 1 4. Final machiningIPJ - task 1 5. CleaningIPJ – task 1 6. Leak test of cooling circuitsIPJ – task 1 7. Pressure test of the cooling circuitsIPJ – task 1 8. Metrology control (the disc shall be unclamped to carry out the measurements) IPJ - task 1 9. Packing and Transport to CERNIPJ - task 3

Tuesday, November 16, 2010G. Favre EN/MME40 Rough machining: oversize + 1 mm

Tuesday, November 16, 2010G. Favre EN/MME41 Rough machining: oversize + 1 mm